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Table of Contents > Removing and installing engine > Separating gearbox from engine and assembling

VW Passat B6 Service Manual ➜ Separating gearbox from engine and assembling

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Attach engine support -T10359- -1- with bolt -3- to cylinder  
block and tighten to approx. 20 Nm.  
Note  
Tapped hole for bolt -1- secures continued coolant circulation  
pump - V51- .  
– Insert engine and gearbox jack - V.A.G 1383 A- in engine sup‐  
port -T10359- .  
– Lift engine together with gearbox slightly.  
Note  
Use a stepladder - VAS 5085- to unscrew the bolts for the as‐  
sembly mountings.  
– Unscrew bolts -arrows- of engine/gearbox support on the en‐  
gine.  
– Unscrew bolts -arrows- of engine/gearbox support on gear‐  
box.  
Note  
Check that all hose and line connections between engine,  
gearbox and body have been detached.  
Engine with gearbox must be guided carefully when lowered  
to prevent damage.  
Dual clutch gearbox:  
Note the selector lever cable.  
All:  
– Pull engine with gearbox as far forwards and to the left as  
possible, and then lower gradually.  
Secure engine on engine and gearbox support - VAS 6095- to  
carry out repairs ⇒ page 18 .  
1.2  
Separating gearbox from engine and assembling  
1. Removing and installing engine  
15  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Special tools and workshop  
equipment required  
♦ Shackle - 10 - 222 A /12-  
♦ Workshop hoist - VAS 6100-  
♦ Vehicles with automatic gearbox: insert tool AF 18 - T10179-  
♦ Vehicles with automatic gearbox: insert tool - V/175-  
♦ Vehicles with automatic gearbox: special wrench - T10035-  
Separate gearbox from engine:  
Conditions  
Engine with gearbox removed and secured on engine bracket  
- T10359- .  
– Remove starter ⇒ Rep. gr. 27 ; Removing and installing start‐  
er .  
Automatic gearbox and DSG®  
– Remove coolant hoses (if any) from gearbox oil cooler and  
seal apertures.  
Vehicles with all-wheel drive  
– Remove bevel box (automatic gearbox) ⇒ Gearbox; Rep. gr.  
39 .  
16  
Rep. gr.10 - Removing and installing engine  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Remove bevel box (manual gearbox) ⇒ Gearbox; Rep. gr.  
34 .  
All  
– Disconnect all electrical connections from gearbox to engine  
and move them to one side.  
– Secure gearbox to workshop hoist with shackle - 10 - 222 A /  
12- , but do not raise.  
– Remove upper engine/gearbox securing bolts.  
Manual gearbox and DSG®  
– Before now removing final securing bolts, support gearbox  
with workshop hoist.  
– Remove lower engine/gearbox connecting bolts.  
– Press gearbox off from engine, guiding the gearbox  
Automatic gearbox  
Bolts can be loosened with bit - T10179- . When tightening, how‐  
ever, note the lower tightening torque ⇒ 6-speed automatic  
gearbox 09G; Rep. gr. 37 ; Removing and installing gearbox .  
Socket - T10035- simplifies the work.  
– Leave an easily accessible bolt in for safety purposes.  
– Start with the two lower bolts.  
The hole for removing the torque converter nut is covered with a  
rubber cap on the rear of the engine.  
– Remove this cap.  
– Remove 6 converter nuts -arrow- using insert tool - V/175- .  
Note  
Continue turning the engine carefully!  
When installing, take special care to turn the engine carefully  
»while guiding the gearbox onto the engine«. The starter ring  
gear can be held from the outside with a screwdriver. The  
studs will then engage in the holes in the drive plate.  
– Before now removing the final connecting bolt, support gear‐  
box with workshop hoist.  
– Only now is the final bolt removed.  
– Press gearbox off from engine, guiding the gearbox  
Note  
Observe torque converter. It must be removed together with gear‐  
box.  
1. Removing and installing engine  
17  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– During transportation, protect torque converter -arrow- from  
falling out, e.g. with a wire -A-.  
Installing  
Assembly is carried out in the reverse order; in this case, note the  
specified torques in the relevant gearbox workshop manuals un‐  
der »Removing and installing gearbox«.  
1.3  
Securing engine to assembly stand  
Special tools and workshop  
equipment required  
♦ Lifting tackle - 2024 A-  
18  
Rep. gr.10 - Removing and installing engine  

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