CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Attach engine support -T10359- -1- with bolt -3- to cylinder
block and tighten to approx. 20 Nm.
Note
Tapped hole for bolt -1- secures continued coolant circulation
pump - V51- .
– Insert engine and gearbox jack - V.A.G 1383 A- in engine sup‐
port -T10359- .
– Lift engine together with gearbox slightly.
Note
Use a stepladder - VAS 5085- to unscrew the bolts for the as‐
sembly mountings.
– Unscrew bolts -arrows- of engine/gearbox support on the en‐
gine.
– Unscrew bolts -arrows- of engine/gearbox support on gear‐
box.
Note
♦ Check that all hose and line connections between engine,
gearbox and body have been detached.
♦ Engine with gearbox must be guided carefully when lowered
to prevent damage.
Dual clutch gearbox:
•
Note the selector lever cable.
All:
– Pull engine with gearbox as far forwards and to the left as
possible, and then lower gradually.
Secure engine on engine and gearbox support - VAS 6095- to
carry out repairs ⇒ page 18 .
1.2
Separating gearbox from engine and assembling
1. Removing and installing engine
15
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Special tools and workshop
equipment required
♦ Shackle - 10 - 222 A /12-
♦ Workshop hoist - VAS 6100-
♦ Vehicles with automatic gearbox: insert tool AF 18 - T10179-
♦ Vehicles with automatic gearbox: insert tool - V/175-
♦ Vehicles with automatic gearbox: special wrench - T10035-
Separate gearbox from engine:
Conditions
•
Engine with gearbox removed and secured on engine bracket
- T10359- .
– Remove starter ⇒ Rep. gr. 27 ; Removing and installing start‐
er .
Automatic gearbox and DSG®
– Remove coolant hoses (if any) from gearbox oil cooler and
seal apertures.
Vehicles with all-wheel drive
– Remove bevel box (automatic gearbox) ⇒ Gearbox; Rep. gr.
39 .
16
Rep. gr.10 - Removing and installing engine
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove bevel box (manual gearbox) ⇒ Gearbox; Rep. gr.
34 .
All
– Disconnect all electrical connections from gearbox to engine
and move them to one side.
– Secure gearbox to workshop hoist with shackle - 10 - 222 A /
12- , but do not raise.
– Remove upper engine/gearbox securing bolts.
Manual gearbox and DSG®
– Before now removing final securing bolts, support gearbox
with workshop hoist.
– Remove lower engine/gearbox connecting bolts.
– Press gearbox off from engine, guiding the gearbox
Automatic gearbox
Bolts can be loosened with bit - T10179- . When tightening, how‐
ever, note the lower tightening torque ⇒ 6-speed automatic
gearbox 09G; Rep. gr. 37 ; Removing and installing gearbox .
Socket - T10035- simplifies the work.
– Leave an easily accessible bolt in for safety purposes.
– Start with the two lower bolts.
The hole for removing the torque converter nut is covered with a
rubber cap on the rear of the engine.
– Remove this cap.
– Remove 6 converter nuts -arrow- using insert tool - V/175- .
Note
♦ Continue turning the engine carefully!
♦ When installing, take special care to turn the engine carefully
»while guiding the gearbox onto the engine«. The starter ring
gear can be held from the outside with a screwdriver. The
studs will then engage in the holes in the drive plate.
– Before now removing the final connecting bolt, support gear‐
box with workshop hoist.
– Only now is the final bolt removed.
– Press gearbox off from engine, guiding the gearbox
Note
Observe torque converter. It must be removed together with gear‐
box.
1. Removing and installing engine
17
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– During transportation, protect torque converter -arrow- from
falling out, e.g. with a wire -A-.
Installing
Assembly is carried out in the reverse order; in this case, note the
specified torques in the relevant gearbox workshop manuals un‐
der »Removing and installing gearbox«.
1.3
Securing engine to assembly stand
Special tools and workshop
equipment required
♦ Lifting tackle - 2024 A-
18
Rep. gr.10 - Removing and installing engine
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
