CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
9.3
Removing and installing suction-jet
pump, fuel filter and pressure limitation
valve
Special tools and workshop equipment required
♦ Special wrench - T10202-
♦ Torque wrench (40 to 200 Nm) - V.A.G 1332-
Note
♦ On vehicles with four-wheel drive, fuel must be pumped from
the area of fuel gauge sender 2 - G169- to the fuel pump unit
due to the shape of the fuel tank. To do so, a suction-jet pump
pumps fuel from left chamber to right chamber of fuel tank.
♦ The fuel delivery unit must first be removed to remove the
suction-jet pump.
♦ The left flange consists of suction-jet pump, fuel filter, pressure
limitation valve and fuel gauge sender 2 - G169- Only fuel
gauge sender 2 - G169- can be renewed separately.
♦ Checking fuel gauge sender 2 - G169- is only necessary when
the engine stops due to lack of fuel, even though the fuel
gauge shows that the tank is still 1/4 full.
Removing:
– Remove bench seat ⇒ General body repairs, interior; Rep. gr.
72 ; Removing and installing bench seat .
– Remove fuel delivery unit ⇒ page 366 .
– Remove left cover (as seen facing direction of normal travel)
from fuel gauge sender 2 - G169- .
– First check that the connector is fitted securely by pulling the
connector without pressing the catch. The connector can
cause a fault if it has not been fitted correctly.
9. Repairing fuel supply (Tiguan)
371
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Pull connector -1- off left flange.
– Open locking ring using key - T10202- .
– Slightly raise flange and remove seal out from opening in fuel
tank.
– Pull flange together with fuel gauge sender 2 - G169- out of
fuel tank.
– Check fuel lines for kinks and damage.
– Additionally check suction-jet pump and fuel tank for possible
soiling.
Installing
Caution
When installing do not bend fuel gauge sender 2 - G169- float
arm.
– Install flange together with fuel gauge sender 2 - G169- in fuel
tank. The lug on the flange points in direction of travel.
– Place fuel lines in right chamber of fuel tank ensuring they are
not kinked.
– Fit new seal for flange in fuel tank opening (seal should be
dry). Only moisten the inside (contact with flange) with fuel.
– Note installation position of fuel gauge sender 2 - G169-
⇒ page 306
– Check correct position of seal.
– Tighten locking ring using wrench - T10202- . Specified torque:
110 Nm.
372
Rep. gr.20 - Fuel supply system
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Reconnect connector -1- and check it is secured properly by
pulling.
– Install fuel delivery unit ⇒ page 366 .
Further assembly is performed in the reverse order of removal.
9.4
Removing and installing fuel gauge
sender 2 - G169-
– Removing and installing suction-jet pump (Tiguan)
⇒ page 371 .
Special tools and workshop equipment required
♦ Welding wire (2 mm thick)
– Bend an 80 mm long welding wire as shown.
Dimension -a- = 10 mm
Dimension -b-: 70 mm
Removing
– Release connectors for lines for fuel gauge sender 2 - G169-
-2- and pull off.
– Press welding wire -1- in direction of -arrow- into recess be‐
neath sender.
– At the same time, push fuel gauge sender 2 - G169- -2- from
guides in direction of -arrow-.
Installing
– Insert fuel gauge sender 2 - G169- into guides and press down
until it engages.
– Reconnect connector and check that it has engaged correctly.
– Install suction-jet pump ⇒ page 371 .
9. Repairing fuel supply (Tiguan)
373
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
