CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Workshop hoist - VAS 6100-
♦ Engine and gearbox support - VAS 6095-
Conditions
•
Engine with gearbox removed and secured on engine bracket
- T10359- .
– Separate gearbox from engine ⇒ page 15 .
– Attach lifting tackle - 2024 A- as shown and lift from engine
and gearbox jack - VAS 6100- using workshop crane - V.A.G
1383 A- .
Caution
Use securing pins arrows on hooks and locking pins to avoid
damage to engine.
– Secure engine to engine and gearbox support - VAS 6095- .
1.4
Installing engine
Assembly mountings ⇒ page 21 .
Installation is carried out in the reverse order. When installing,
note the following:
Caution
Observe the following points during all installation work, in par‐
ticular in the engine compartment, due to the space limitations:
♦ Route all the various lines and electrical wiring so that they
are in their original positions.
♦ Ensure that there is sufficient clearance to all moving or
hot components.
– Check dowel sleeves for centring engine/gearbox and renew
if damaged.
1. Removing and installing engine
19
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Hook intermediate plate onto sealing flange and slide onto
dowel sleeves -arrows-.
Vehicles with manual gearbox:
– Lightly grease input shaft splines with grease - G 000 100- .
– Check clutch and clutch actuation mechanism and install ⇒
Manual gearbox; Rep. gr. 30 ; Repairing clutch actuation
mechanism .
Vehicles with DSG®:
– Renewing needle bearing in crankshaft ⇒ page 75 .
– Adjust selector lever cable following installation ⇒ Power
transmission; Rep. gr. 34 ; Selector mechanism; Adjusting
selector lever cable .
Continued for all vehicles:
– When installing the engine and gearbox assembly, make sure
there is sufficient clearance to the subframe and radiator.
– Adjusting assembly mountings - Passat, CC ⇒ page 24 .
– Adjust assembly mounting - Golf ⇒ page 28 .
– Adjust assembly mounting - Tiguan ⇒ page 32 .
Note
Specified torques for assembly mountings ⇒ page 21 .
Electrical connections and routing ⇒ Electrical system; Rep. gr.
97 .
– Connect vehicle diagnostic tester .
– Read all event memories and clear any event entries that have
been created during assembly.
– Perform road test.
– Then carry out the vehicle system test again and correct any
faults that have been created.
Note
If the event memory was cleared, the readiness code must be
generated ⇒ Vehicle diagnostic tester “Guided Functions”.
Specified torques:
Bolted connection
Nuts and bolts
Specified torque
10 Nm
M6
M7
15 Nm
M8
25 Nm
M10
M12
40 Nm
60 Nm
20
Rep. gr.10 - Removing and installing engine
2024 VW Passat Owner's Manual
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