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Table of Contents > Repairing fuel supply (Tiguan) > Removing and installing fuel gauge sender 2 G169

VW Passat B6 Service Manual ➜ Removing and installing fuel gauge sender 2 G169

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Reconnect connector -1- and check it is secured properly by  
pulling.  
– Install fuel delivery unit ⇒ page 366 .  
Further assembly is performed in the reverse order of removal.  
9.4  
Removing and installing fuel gauge  
sender 2 - G169-  
– Removing and installing suction-jet pump (Tiguan)  
⇒ page 371 .  
Special tools and workshop equipment required  
♦ Welding wire (2 mm thick)  
– Bend an 80 mm long welding wire as shown.  
Dimension -a- = 10 mm  
Dimension -b-: 70 mm  
Removing  
– Release connectors for lines for fuel gauge sender 2 - G169-  
-2- and pull off.  
– Press welding wire -1- in direction of -arrow- into recess be‐  
neath sender.  
– At the same time, push fuel gauge sender 2 - G169- -2- from  
guides in direction of -arrow-.  
Installing  
– Insert fuel gauge sender 2 - G169- into guides and press down  
until it engages.  
– Reconnect connector and check that it has engaged correctly.  
– Install suction-jet pump ⇒ page 371 .  
9. Repairing fuel supply (Tiguan)  
373  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
9.5  
Removing and installing fuel pump con‐  
trol unit - J538-  
Note  
The fuel pump control unit - J538- is installed on the fuel tank.  
Special tools and workshop equipment required  
♦ Commercially available flat-bladed screwdriver (blade width  
120 mm)  
♦ Removal wedge - 3409-  
Fuel pump control unit - J538- fitting location  
1 - Bracket for fuel pump control unit - J538-  
2 - Fuel pump control unit - J538-  
3 - Connector  
Removing  
– Remove bench seat ⇒ General body repairs, interior; Rep. gr.  
72 ; Rear seats; Removing and installing bench seat / individ‐  
ual seats .  
– Unclip cover -1- (which is on right side as seen in direction of  
travel) at retaining tabs -arrows- using removal wedge - 3409- .  
374  
Rep. gr.20 - Fuel supply system  

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