CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove cover -1- with fuel pump control unit - J538- -2- from
fuel delivery unit.
WARNING
Fuel supply line is pressurised. Wear protective goggles and
protective clothing to avoid injury and contact with the skin.
Wrap a cloth around the connection before loosening hose
connections. Then release pressure by carefully pulling hose
off connection.
– Pull off connector -arrow-.
– Pull fuel lines -1- and -2- off the flange.
Note
♦ Press in securing ring to release the fuel lines.
♦ On vehicles with auxiliary heater, the connector and the fuel
line of the metering pump - V54- must also be disconnected.
– Open locking ring using key - T10202- and raise flange slightly.
Caution
Do not cant key - T10202- and press against locking ring firmly.
If the key slips off, the fuel delivery unit can be damaged.
– Insert extraction hose of fuel extractor - VAS 5190- as deeply
as possible into fuel tank and extract fuel.
If fuel tank needed only to be emptied, reinstall sender flange
⇒ page 346 .
4.4
Emptying fuel tank (engine codes
CBFA, CCTA, CCTB)
Special tools and workshop equipment required
4. Fuel tank (Golf, Scirocco)
299
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Special wrench - T10202-
♦ Fuel extractor - VAS 5190-
♦ Torque wrench - V.A.G 1332-
– Note safety precautions before beginning work ⇒ page 278 .
Caution
Secure earth wire of fuel extractor - VAS 5190- to a bare metal
part of the body.
– Remove cotter -2- from shaft -1- of fuel extractor - VAS 5190- .
– At a distance of -a- = 1500 mm from the end of the hose, mark
extraction hose with insulating tape -arrow-.
– Remove filler cap from fuel tank filler neck.
300
Rep. gr.20 - Fuel supply system
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Screw shaft end -1- of fuel extractor unit - VAS 5190- onto fuel
filler neck.
Note
On vehicles with plug-in connector, the shaft section of the fuel
extractor must be held accordingly.
– Insert suction hose in fuel tank until marking -arrow- (previ‐
ously made) is at the shaft section and extract fuel ⇒ Oper‐
ating instructions for fuel extractor - VAS 5190- .
Note
♦ After approx. 120 cm a pressure point is noticeable. The non-
return flap in the fuel tank must be pushed open. Pull the hose
out slightly and push it in with a slight jerk.
♦ The fuel tank is emptied almost completely in this way.
♦ Proceed in same manner when pulling hose out.
4.5
Removing and installing fuel tank
Special tools and workshop equipment required
♦ Torque wrench (5 to 50 Nm) - V.A.G 1331-
♦ Engine and gearbox jack - V.A.G 1383 A-
Removing fuel tank
– Note safety precautions before beginning work ⇒ page 278 .
– Observe rules for cleanliness ⇒ page 280 .
– If necessary, empty fuel tank using fuel extractor - VAS 5190- :
Engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB,
CDAA ⇒ page 295 .
4. Fuel tank (Golf, Scirocco)
301
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
