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Table of Contents > Fuel tank (Passat, CC) > Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB, CDAA, CDAB)

VW Passat B6 Service Manual ➜ Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB, CDAA, CDAB)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
3
Fuel tank (Passat, CC)  
Safety precautions when working on fuel supply system  
⇒ page 278 .  
Comply with rules for cleanliness ⇒ page 280 .  
CAWB, CGYA, CCZA, CCZB, CDAA, CDAB) ⇒ page 281 .  
Assembly overview - fuel tank (engine codes CBFA, CCTA,  
CCTB) ⇒ page 282 .  
Drain fuel tank ⇒ page 283 .  
Removing and installing fuel tank ⇒ page 287 .  
3.1  
Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA,  
CCZA, CCZB, CDAA, CDAB)  
1 - Fuel line  
❑ Ensure firm seating  
❑ Clipped onto fuel tank  
2 - Cap  
❑ Renew if damaged  
3 - Bolt, 1.5 Nm  
4 - Tank flap unit  
❑ With rubber cup.  
❑ Removing and installing  
⇒ General body repairs,  
exterior; Rep. gr. 55 ;  
Tank flap unit; Remov‐  
ing and installing fuel  
tank flap unit .  
5 - Breather line  
❑ Clipped onto fuel tank  
❑ Ensure firm seating  
6 - Earth connection  
❑ Ensure firm seating  
7 - Fuel  
❑ Emptying ⇒ page 283  
❑ Removing and installing  
⇒ page 287  
8 - Securing strap  
9 - Heat shield  
10 - Clamping washer  
11 - 25 Nm  
❑ Renew  
❑ To secure the securing  
straps for the fuel tank,  
only bolts with loose washers must be used. If different bolts are used, the securing straps might twist  
during tightening. Bolts ⇒ ETKA (Electronic parts catalogue) .  
12 - Seal  
❑ Renew  
❑ When installing, fit dry in fuel tank opening.  
3. Fuel tank (Passat, CC)  
281  
 
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
❑ Moisten with fuel only when installing flange.  
13 - Fuel delivery unit  
❑ Removing and installing ⇒ page 326  
❑ Checking fuel pump ⇒ page 331 .  
❑ Removing and installing fuel gauge sender - G- ⇒ page 330  
❑ Clean strainer if soiled  
14 - Suction-jet pump  
15 - Flange with fuel filter  
❑ With 6.2 bar pressure relief valve  
❑ Removing and installing ⇒ page 326  
16 - Locking ring 110 Nm  
❑ Ensure firm seating  
❑ Remove and install using wrench - T10202- .  
3.2  
Assembly overview - fuel tank (engine codes CBFA, CCTA, CCTB)  
1 - Fuel line  
❑ Ensure firm seating  
2 - Cap  
❑ Renew if damaged  
3 - Securing bolt  
4 - Tank flap unit  
❑ With rubber cup.  
❑ Removing and installing  
⇒ General body repairs,  
exterior; Rep. gr. 55 ;  
Tank flap unit; Remov‐  
ing and installing fuel  
tank flap unit .  
5 - Breather line  
❑ Clipped onto fuel tank  
❑ Ensure firm seating  
6 - Vacuum line  
❑ Clipped onto fuel tank  
❑ Ensure firm seating  
7 - Earth connection  
❑ To protective plate for  
filler neck.  
❑ Ensure firm seating  
8 - Earth connection  
❑ Ensure firm seating  
❑ Ensure good contact to  
body  
9 - Clip  
10 - Fuel  
❑ Emptying ⇒ page 283  
❑ Removing and installing ⇒ page 287  
❑ When removing, support using engine and gearbox jack - V.A.G 1383 A- .  
282  
Rep. gr.20 - Fuel supply system  

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