CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
•
•
There must be a distance -a- of at least 10 mm between engine
support and longitudinal member (right side).
The side surface of the engine support -2- should be located
parallel to the support arm -1-.
Vehicles with manual gearbox:
•
Ensure that edges of support arm (on gearbox side) -1- and
gearbox mounting -2- are parallel.
•
Dimension -x- must be identical on both sides of mounting.
Vehicles with automatic gearbox:
•
Ensure that edges of support arm (on gearbox side) -A- and
gearbox mounting -B- are parallel.
•
Dimension -x- must be identical on both sides of mounting.
All:
– Tighten bolts for assembly mounting to required specified tor‐
que ⇒ page 21 .
Continue installation in reverse order of removal.
2.5
Adjusting assembly mountings (Golf,
Eos, Scirocco)
Note
If just the assembly mounting on the engine side is to be adjusted,
one hook - 10 - 222 A /10- will suffice on the engine side. There
is also no need to remove air filter, battery and battery carrier.
28
Rep. gr.10 - Removing and installing engine
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Special tools and workshop
equipment required
♦ Support - 10 - 222 A-
♦ 2x Hook - 10 - 222 A /10-
♦ Shackle - 10 - 222 A /12-
♦ Torque wrench - V.A.G 1331-
♦ Torque wrench - V.A.G 1332-
♦ Golf: Adapter - 10 - 222 A /13-
♦ Eos, Scirocco: Rack - 10 - 222 A /1-
2. Assembly mountings
29
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Adjusting
Proceed as follows:
– Remove engine cover panel ⇒ page 141 .
– Remove air filter ⇒ page 467 .
– If fitted, remove charge air duct to sound generator
⇒ page 455 .
Caution
Risk of irreparable damage to electronic components when
disconnecting battery.
♦ Observe the necessary measures when disconnecting the
battery.
– Disconnect earth cable -arrow- from battery when ignition is
switched off.
– Remove battery ⇒ Rep. gr. 27 .
– Remove battery tray -arrows-.
– Fit support bracket - 10 - 222 A- with the following tool parts:
30
Rep. gr.10 - Removing and installing engine
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Golf:
♦ Adapter - 10 - 222 A /13- , qty. 2
♦ 2x Hook - 10 - 222 A /10-
♦ Shackle - 10 - 222 A /12- , qty. 2
Eos, Scirocco:
♦ Rack - 10 - 222 A /1- , qty. 2
♦ 2x Hook - 10 - 222 A /10-
♦ Shackle - 10 - 222 A /12-
Note
♦ The rack feet - 10 - 222 A /1- must not be placed on the bolted
on sheet metal of the wings, or these might be damaged.
♦ The shackle - 10 - 222 A /12- is needed so the engine is raised
in its installation position and does not »fall back«.
All:
– Support engine with gearbox, but do not raise.
– Renew assembly mounting bolts -arrows- on engine side one
after the other (if not already carried out during engine instal‐
lation) and screw in hand-tight.
Vehicles with manual gearbox:
– Renew assembly mounting bolts -arrows- on gearbox side one
after the other (if not already carried out during engine instal‐
lation) and screw in hand-tight.
2. Assembly mountings
31
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Vehicles with automatic gearbox
– Renew assembly mounting bolts -arrows- on gearbox side one
after the other (if not already carried out during engine instal‐
lation) and screw in hand-tight.
All:
– Slacken bolts on left and right-hand support arms by about two
turns each.
– Adjust assembly mounting and screw in securing bolts hand-
tight.
•
•
There must be a distance -a- of at least 10 mm between engine
support and longitudinal member (right side).
The side surface of the engine support -2- should be located
parallel to the support arm -1-.
Vehicles with manual gearbox:
•
Ensure that edges of support arm (on gearbox side) -1- and
gearbox mounting -2- are parallel.
•
Dimension -x- must be identical on both sides of mounting.
Vehicles with automatic gearbox:
•
Ensure that edges of support arm (on gearbox side) -A- and
gearbox mounting -B- are parallel.
•
Dimension -x- must be identical on both sides of mounting.
All:
– Tighten bolts for assembly mounting to required specified tor‐
que ⇒ page 21 .
Continue installation in reverse order of removal.
2.6
Adjusting assembly mounting (Tiguan)
Special tools and workshop equipment required
32
Rep. gr.10 - Removing and installing engine