CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
4
Fuel tank (Golf, Scirocco)
Safety precautions when working on fuel supply system
⇒ page 278 .
Comply with rules for cleanliness ⇒ page 280 .
Assembly overview - fuel tank (engine codes CBFA, CCTA,
CCTB) ⇒ page 293 .
Draining fuel tank (engine codes BZB, CAWA, CAWB, CGYA,
CCZA, CCZB, CDAA) ⇒ page 295 .
Emptying fuel tank (engine codes CBFA, CCTA, CCTB)
⇒ page 299 .
Removing and installing fuel tank ⇒ page 301 .
4.1
Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA,
CCZA, CCZB, CDAA)
1 - Securing bolt
2 - Cap
❑ Renew if damaged
3 - Earth connection
❑ Ensure firm seating
4 - 10 Nm
5 - Wiring guide
6 - 25 Nm
❑ Renew
❑ To secure the securing
straps for the fuel tank,
only bolts with loose
washers must be used.
If different bolts are
used, the securing
straps might twist during
tightening. Bolts ⇒ ET‐
KA (Electronic parts
catalogue) .
7 - Fuel
❑ When removing, sup‐
port using engine and
gearbox jack - V.A.G
1383 A- .
❑ Removing and installing
⇒ page 301
8 - Clamping washer
9 - Exhaust system retainer
10 - Securing strap
❑ Observe installation po‐
sition
11 - Heat shield
12 - Supply line
❑ To fuel rail
4. Fuel tank (Golf, Scirocco)
291
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
❑ Ensure firm seating
13 - Fuel filter
❑ Fitting position ⇒ page 293
❑ Arrow points in direction of flow.
14 - Breather line
❑ Clipped onto side of fuel tank.
❑ Ensure firm seating
15 - Seal
❑ Renew
❑ When installing, fit dry in fuel tank opening.
❑ Moisten with fuel only when installing flange.
16 - Fuel delivery unit
❑ Removing and installing ⇒ page 346
❑ Checking fuel pump ⇒ page 350 .
❑ With fuel gauge sender - G-
❑ Removing and installing fuel gauge sender - G- ⇒ page 349
17 - Locking ring 110 Nm
❑ Ensure firm seating
❑ Remove and install using wrench - T10202- .
18 - Supply line
❑ black
❑ Clipped onto side of fuel tank.
❑ Ensure firm seating
19 - Return line
❑ blue
❑ Clipped onto side of fuel tank.
❑ Ensure firm seating
20 - Tank flap unit
❑ With rubber cup.
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 55 ; Tank flap unit; Removing and
installing fuel tank flap unit .
Installation position of fuel delivery unit
•
Tab -2- on flange must be between lugs -1- and -3- on fuel
tank.
•
-Arrow- points in direction of travel.
292
Rep. gr.20 - Fuel supply system