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Table of Contents > Fuel tank (Golf, Scirocco) > Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB,CDAA)

VW Passat B6 Service Manual ➜ Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA, CCZA, CCZB,CDAA)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
4
Fuel tank (Golf, Scirocco)  
Safety precautions when working on fuel supply system  
⇒ page 278 .  
Comply with rules for cleanliness ⇒ page 280 .  
CAWB, CGYA, CCZA, CCZB, CDAA) ⇒ page 291 .  
Assembly overview - fuel tank (engine codes CBFA, CCTA,  
CCTB) ⇒ page 293 .  
Draining fuel tank (engine codes BZB, CAWA, CAWB, CGYA,  
CCZA, CCZB, CDAA) ⇒ page 295 .  
Emptying fuel tank (engine codes CBFA, CCTA, CCTB)  
⇒ page 299 .  
Removing and installing fuel tank ⇒ page 301 .  
4.1  
Assembly overview - fuel tank (engine codes BZB, CAWA, CAWB, CGYA,  
CCZA, CCZB, CDAA)  
1 - Securing bolt  
2 - Cap  
❑ Renew if damaged  
3 - Earth connection  
❑ Ensure firm seating  
4 - 10 Nm  
5 - Wiring guide  
6 - 25 Nm  
❑ Renew  
❑ To secure the securing  
straps for the fuel tank,  
only bolts with loose  
washers must be used.  
If different bolts are  
used, the securing  
straps might twist during  
tightening. Bolts ⇒ ET‐  
KA (Electronic parts  
catalogue) .  
7 - Fuel  
❑ When removing, sup‐  
port using engine and  
gearbox jack - V.A.G  
1383 A- .  
❑ Removing and installing  
⇒ page 301  
8 - Clamping washer  
9 - Exhaust system retainer  
10 - Securing strap  
❑ Observe installation po‐  
sition  
11 - Heat shield  
12 - Supply line  
❑ To fuel rail  
4. Fuel tank (Golf, Scirocco)  
291  
 
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
❑ Ensure firm seating  
13 - Fuel filter  
❑ Fitting position ⇒ page 293  
❑ Arrow points in direction of flow.  
14 - Breather line  
❑ Clipped onto side of fuel tank.  
❑ Ensure firm seating  
15 - Seal  
❑ Renew  
❑ When installing, fit dry in fuel tank opening.  
❑ Moisten with fuel only when installing flange.  
16 - Fuel delivery unit  
❑ Removing and installing ⇒ page 346  
❑ Checking fuel pump ⇒ page 350 .  
❑ Note installation position on fuel tank ⇒ page 292  
❑ With fuel gauge sender - G-  
❑ Removing and installing fuel gauge sender - G- ⇒ page 349  
17 - Locking ring 110 Nm  
❑ Ensure firm seating  
❑ Remove and install using wrench - T10202- .  
18 - Supply line  
❑ black  
❑ Clipped onto side of fuel tank.  
❑ Ensure firm seating  
19 - Return line  
❑ blue  
❑ Clipped onto side of fuel tank.  
❑ Ensure firm seating  
20 - Tank flap unit  
❑ With rubber cup.  
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 55 ; Tank flap unit; Removing and  
installing fuel tank flap unit .  
Installation position of fuel delivery unit  
Tab -2- on flange must be between lugs -1- and -3- on fuel  
tank.  
-Arrow- points in direction of travel.  
292  
Rep. gr.20 - Fuel supply system  
 

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