CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
❑ High-temperature paste - G 052 112 A3-
8 - Lambda probe after catalytic converter - G130-
❑ Bank 1, probe 3
❑ 55 Nm
❑ The thread on new Lambda probes is coated with high-temperature paste.
❑ When re-using the old Lambda probe, coat only the thread with high-temperature paste; the paste must
not get into the slots of the probe body.
❑ High-temperature paste - G 052 112 A3-
9 - Retainer
❑ Renew if damaged
10 - Mounting
❑ Renew if damaged
11 - Rear silencer
❑ In initial equipment, component with centre silencer. Can be renewed individually for repair purposes.
12 - Threaded union
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 525
13 - Rear clamp
❑ For separate replacement of centre and rear silencers
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 525
14 - Centre silencer
❑ Combined in one unit with rear silencer as original equipment. Can be renewed individually for repair
purposes.
15 - Threaded union
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 525
16 - Front clamp
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 525
17 - Mounting
❑ For centre silencer
1.4
Separating centre and rear silencers
Note
♦ The connecting pipe can be cut through at the cutting location
in order to remove and install or renew the centre and rear
silencers separately.
♦ Cutting location is marked by an indentation on the circumfer‐
ence of exhaust pipe.
Special tools and workshop equipment required
522
Rep. gr.26 - Exhaust system
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Pneumatic sabre saw - V.A.G 1523 A-
Or
♦ Chain-type pipe cutter - VAS 6254-
WARNING
To avoid injury from metal shavings, wear eye protection and
protective clothing.
– Cut through exhaust pipe at right angles using e.g. body saw
- V.A.G 1523 A- at separating point -arrow-.
– Position clamping sleeve between side markings when instal‐
ling.
– Install clamp so that ends of bolts do not protrude beyond bot‐
tom of clamp.
1. Exhaust system (Passat, CC)
523
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Align exhaust system so that the distance -a- on left and right
is even.
Specified torque:
Clamp with 2 individual clips: 25 Nm
Clamp with continuous clip: 35 Nm
1.5
Aligning exhaust system free of stress
•
The exhaust system must be aligned when cold.
– Loosen bolts -3 and 4- on front clamp -1-.
– Align front clamp -1- to marking -A- on front exhaust pipe -2-
(-arrow- points forwards).
•
•
Dimension -a- = ⇒ page 525
Do not allow the bolts must be on the right and the ends to
protrude beyond the lower edge of the clamp.
– Tighten front clamp bolts -3- hand-tight.
– Push exhaust system forward until preload on rubber mount‐
ing for rear silencer is dimension -a- 15…17 mm.
– In this position, tighten bolts -3 and 4- of front clamp evenly.
Specified torque ⇒ page 525 .
524
Rep. gr.26 - Exhaust system
2024 VW Passat Owner's Manual
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