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Table of Contents > Crankshaft group > Cylinder block (pulley end) > Removing and installing vibration damper

VW Passat B6 Service Manual ➜ Removing and installing vibration damper

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Remove bolt -arrow- for dipstick guide tube.  
– Unscrew bolts -1 … 5- and detach bracket for ancillary units  
from coolant pump housing.  
Installing  
Note  
If a further tightening angle is specified for certain bolts, these  
must be renewed.  
Renew O-rings and gaskets.  
– Moisten O-rings -4- with coolant.  
– Insert connecting piece -2- into coolant pump housing -3-.  
– Push ancillary bracket -1- onto connecting piece -2-.  
– Fit ancillary bracket (start bolt -4- first).  
– Tighten bolts in sequence -1 … 5- in 3 stages as follows:  
1.  
2.  
3.  
Tighten bolts by hand.  
Tighten bolts to 20 Nm.  
1
Turn bolts 90° ( / turn) further.  
4
The remaining installation steps are carried out in the reverse se‐  
quence. Note the following:  
♦ Specified torques ⇒ page 37 .  
♦ Install A/C compressor ⇒ Rep. gr. 87 .  
♦ Install alternator ⇒ Rep. gr. 27 .  
1.7  
Removing and installing vibration damp‐  
er  
Special tools and workshop equipment required  
1. Cylinder block (pulley end)  
51  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Counter-hold tool - T10355-  
♦ Assembly tool - T10531-  
Components of assembly tool - T10531- :  
♦ Support - T10531/1-  
♦ Clamping pin - T10531/2-  
♦ Turning over tool - T10531/3-  
♦ Flange nut - T10531/4-  
Note  
The vibration damper securing bolt -A- is used to secure the vi‐  
bration damper -1- and the timing chain sprocket -2- on crankshaft  
-3-. Before unscrewing the securing bolt, lock the timing chain  
sprocket in position relative to crankshaft as described below:  
Removing:  
– Remove noise insulation ⇒ General body repairs, exterior;  
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐  
sulation .  
– Remove right wheel housing liner ⇒ General body repairs,  
exterior; Rep. gr. 66 ; Wheel housing liner; Removing and  
installing wheel housing liner .  
52  
Rep. gr.13 - Crankshaft group  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Vehicles with auxiliary heater:  
– Slacken clip -1- and remove bolt -2-.  
– Detach exhaust silencer for auxiliary heater.  
All:  
– Unscrew bolts -arrows-.  
– Remove air pipe (lift clips -items 1 and 2-).  
– Remove poly V-belt ⇒ page 39 .  
– Pull locking pin - T10060 A- out of tensioning device for poly  
V-belt.  
– Turn vibration damper to “TDC” position -arrow- using coun‐  
terhold - T10355- .  
Notch on vibration damper must align with arrow marking on  
cover for timing chains (bottom).  
The marking on the cover is located at »4 o'clock position«.  
Caution  
Initially, the vibration damper securing bolt must only be loos‐  
1
ened by / turn.  
2
1
Loosen vibration damper bolt by / turn using counter hold  
2
tool - T10355- .  
– If vibration damper was turned while loosening bolt, reset TDC  
position.  
1. Cylinder block (pulley end)  
53