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Table of Contents > Crankshaft group > Cylinder block (pulley end) > Removing and installing vibration damper

VW Passat B6 Service Manual ➜ Removing and installing vibration damper

CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Remove bolt -arrow- for dipstick guide tube.  
– Unscrew bolts -1 … 5- and detach bracket for ancillary units  
from coolant pump housing.  
Installing  
Note  
♦ If a further tightening angle is specified for certain bolts, these  
must be renewed.  
♦ Renew O-rings and gaskets.  
– Moisten O-rings -4- with coolant.  
– Insert connecting piece -2- into coolant pump housing -3-.  
– Push ancillary bracket -1- onto connecting piece -2-.  
– Fit ancillary bracket (start bolt -4- first).  
– Tighten bolts in sequence -1 … 5- in 3 stages as follows:  
1.  
2.  
3.  
Tighten bolts by hand.  
Tighten bolts to 20 Nm.  
1
Turn bolts 90Β° ( / turn) further.  
4
The remaining installation steps are carried out in the reverse se‐  
quence. Note the following:  
♦ Specified torques β‡’ page 37 .  
♦ Install A/C compressor β‡’ Rep. gr. 87 .  
♦ Install alternator β‡’ Rep. gr. 27 .  
1.7  
Removing and installing vibration damp‐  
er  
Special tools and workshop equipment required  
1. Cylinder block (pulley end)  
51  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Counter-hold tool - T10355-  
♦ Assembly tool - T10531-  
Components of assembly tool - T10531- :  
♦ Support - T10531/1-  
♦ Clamping pin - T10531/2-  
♦ Turning over tool - T10531/3-  
♦ Flange nut - T10531/4-  
Note  
The vibration damper securing bolt -A- is used to secure the vi‐  
bration damper -1- and the timing chain sprocket -2- on crankshaft  
-3-. Before unscrewing the securing bolt, lock the timing chain  
sprocket in position relative to crankshaft as described below:  
Removing:  
– Remove noise insulation β‡’ General body repairs, exterior;  
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐  
sulation .  
– Remove right wheel housing liner β‡’ General body repairs,  
exterior; Rep. gr. 66 ; Wheel housing liner; Removing and  
installing wheel housing liner .  
52  
Rep. gr.13 - Crankshaft group  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Vehicles with auxiliary heater:  
– Slacken clip -1- and remove bolt -2-.  
– Detach exhaust silencer for auxiliary heater.  
All:  
– Unscrew bolts -arrows-.  
– Remove air pipe (lift clips -items 1 and 2-).  
– Remove poly V-belt β‡’ page 39 .  
– Pull locking pin - T10060 A- out of tensioning device for poly  
V-belt.  
– Turn vibration damper to β€œTDC” position -arrow- using coun‐  
terhold - T10355- .  
β€’
Notch on vibration damper must align with arrow marking on  
cover for timing chains (bottom).  
β€’
The marking on the cover is located at Β»4 o'clock positionΒ«.  
Caution  
Initially, the vibration damper securing bolt must only be loos‐  
1
ened by / turn.  
2
1
–
Loosen vibration damper bolt by / turn using counter hold  
2
tool - T10355- .  
– If vibration damper was turned while loosening bolt, reset TDC  
position.  
1. Cylinder block (pulley end)  
53