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Table of Contents > Lubrication > Sump and oil pump > Removing and installing upper part of sump

VW Passat B6 Service Manual ➜ Removing and installing upper part of sump

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Unscrew bolts -arrows- and remove oil pump.  
Engine codes CAWA, CAWB, CBFA, CCTA, CCTB, BZB, CGYA:  
Engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB:  
Installing:  
– Check that both centring sleeves for centring oil pump are  
present.  
– Before installing oil pump, check strainer in oil suction pipe and  
oil galleries in upper part of sump for soiling.  
– Guide oil pump chain sprocket into drive chain and install oil  
pump.  
Caution  
Risk of damage to engine.  
♦ The following work step must be performed to ensure that  
the chain tensioner spring jumps back to installation po‐  
sition:  
– Pull spring of chain tensioner in -direction of arrow- using as‐  
sembly tool - T10118- and remove locking pin - T40265- .  
Carry out the remaining installation in reverse sequence, noting  
the following:  
Specified torques  
⇒ “1.1 Assembly overview - sump, oil pump”, page 210 .  
1.5  
Removing and installing upper part of  
sump  
Special tools and workshop equipment required  
218  
Rep. gr.17 - Lubrication  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Assembly tool - T10118-  
♦ Locking tool - T40265-  
♦ Silicone sealant ⇒ Electronic parts catalogue (ETKA)  
Note  
If the upper part of the sump is renewed, the baffle plate  
⇒ Item 6 (page 211) must also be renewed.  
Removing  
– Remove gearbox ⇒ Rep. gr. 34 .  
– Remove oil pump ⇒ page 216 .  
– Remove sealing flange on gearbox side ⇒ page 65 .  
– Remove front part of right wheel housing liner ⇒ General body  
repairs, exterior; Rep. gr. 66 ; Wheel housing liner .  
– Unscrew bolts -arrows-.  
– Lift clips -1 and 2- and remove air pipe.  
1. Sump and oil pump  
219  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Remove bolt -1-.  
– Unscrew cable retainer next to continued coolant circulation  
pump - V51- from upper part of sump.  
– Unscrew bolts -arrows-.  
DANGER!  
Danger of injury! When removing upper part of sump, spring of  
chain tensioner for oil pump drive jumps from upper part of  
sump to lower timing chain cover. When removing upper part  
of sump, do not grip between upper part of sump and lower  
timing chain cover.  
– Remove bolts -1 to 14- and lever off upper part of sump.  
Caution  
Lever off upper part of sump on gearbox side first. When lev‐  
ering off, exercise caution to ensure the timing chain cover is  
not bent in the process.  
Installing  
Specified torque ⇒ page 210  
Note  
Note expiry date of silicone sealant.  
The sump (top section) must be installed within 5 minutes after  
applying the silicone sealant.  
– Remove sealant residue from cylinder block with a flat scraper.  
WARNING  
Risk of eye injury.  
♦ Wear safety goggles.  
220  
Rep. gr.17 - Lubrication