CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Turn tensioner in direction of -arrow- to relieve tension on poly
V-belt.
– Use the locking pin - T10060 A- to lock the tensioner.
– Remove poly V-belt.
Installing
Install in reverse order of removal, observing the following.
Note
Tighten alternator and air conditioner compressor mountings be‐
fore fitting poly V-belt.
– Fit poly V-belt onto crankshaft pulley first, then onto air condi‐
tioner compressor and alternator.
– Turn tensioner slightly with ring spanner and remove locking
pin - T10060 A- .
– Release tensioner.
– Check that poly V-belt is properly seated.
– Start engine and check that poly V-belt runs properly.
1.3
Removing and installing tensioner for poly V-belt (Passat 2006 ▶, CC)
40
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Special tools and workshop
equipment required
♦
♦ Support - 10 - 222 A-
♦ 2x Hook - 10 - 222 A /10-
♦ Shackle - 10 - 222 A /12-
♦ Passat: frame - 10 - 222 A /1-
♦ CC: Adapter - 10 - 222 A /8-
♦ Locking pin - T10060 A-
1. Cylinder block (pulley end)
41
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Removing
Proceed as follows:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove front part of right wheel housing liner ⇒ General body
repairs, exterior; Rep. gr. 66 ; Wheel housing liner .
– First, undo bolt -1- and then bolts -2…3- and remove pendu‐
lum support.
– Remove bolt -2- at bracket for coolant pump for continued cir‐
culation - V51- .
Vehicles with auxiliary heater:
– Slacken clip -1- and remove bolt -2-.
– Detach exhaust silencer for auxiliary heater.
– Fit support bracket - 10 - 222 A- with the following tool parts:
Passat:
♦ Rack - 10 - 222 A /1- , qty. 2
♦ Hook - 10 - 222 A /10-
42
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
CC:
♦ Adapter - 10 - 222 A /8- , qty. 2
♦ Hook - 10 - 222 A /10-
♦ Shackle - 10 - 222 A /12-
Note
♦ The adapters - 10 - 222 A /8- must not be located on the screw
plates of the wings, as this will otherwise cause damage to
them.
♦ The shackle - 10 - 222 A /12- is needed so the engine is raised
in its installation position and does not »fall back«.
All:
– Take up weight of engine with spindle.
– Unscrew bolts -arrows- of engine/gearbox support on the en‐
gine.
– Lower engine approx. 55 mm.
– Remove poly V-belt ⇒ page 39 .
– Move electrical wiring harness clear -arrow-.
– Remove bolt -1- and take off tensioning device for poly V-belt
from bracket for ancillaries.
Installing
•
Specified torque ⇒ page 37 .
Install in reverse order of removal, observing the following.
– Insert tensioner -1- for poly V-belt in ancillary bracket -3- and
tighten bolt -5-.
•
Note installation position of support element -2-: fit lug of sup‐
port element in hole on bracket for ancillaries.
•
Note position of centring sleeve -4-.
– Adjust assembly mountings ⇒ page 24 .
1.4
Removing and installing tensioner for poly V-belt (Golf, Eos, Scirocco)
1. Cylinder block (pulley end)
43
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
