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Table of Contents > Crankshaft group > Cylinder block (pulley end) > Removing and installing tensioner for poly V-belt (Golf, Eos, Scirocco)

VW Passat B6 Service Manual ➜ Removing and installing tensioner for poly V-belt (Golf, Eos, Scirocco)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
CC:  
♦ Adapter - 10 - 222 A /8- , qty. 2  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
Note  
The adapters - 10 - 222 A /8- must not be located on the screw  
plates of the wings, as this will otherwise cause damage to  
them.  
The shackle - 10 - 222 A /12- is needed so the engine is raised  
in its installation position and does not »fall back«.  
All:  
– Take up weight of engine with spindle.  
– Unscrew bolts -arrows- of engine/gearbox support on the en‐  
gine.  
– Lower engine approx. 55 mm.  
– Remove poly V-belt ⇒ page 39 .  
– Move electrical wiring harness clear -arrow-.  
– Remove bolt -1- and take off tensioning device for poly V-belt  
from bracket for ancillaries.  
Installing  
Specified torque ⇒ page 37 .  
Install in reverse order of removal, observing the following.  
– Insert tensioner -1- for poly V-belt in ancillary bracket -3- and  
tighten bolt -5-.  
Note installation position of support element -2-: fit lug of sup‐  
port element in hole on bracket for ancillaries.  
Note position of centring sleeve -4-.  
– Adjust assembly mountings ⇒ page 24 .  
1.4  
Removing and installing tensioner for poly V-belt (Golf, Eos, Scirocco)  
1. Cylinder block (pulley end)  
43  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Special tools and workshop  
equipment required  
♦ Support - 10 - 222 A-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
♦ Locking pin - T10060 A-  
♦ Torque wrench - V.A.G 1331-  
♦ Golf: frame - 10 - 222 A /13-  
♦ Eos, Scirocco: Rack - 10 - 222 A /1-  
44  
Rep. gr.13 - Crankshaft group  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Removing  
Proceed as follows:  
– If fitted, remove charge air duct to sound generator  
⇒ page 455 .  
– Remove noise insulation ⇒ General body repairs, exterior;  
Rep. gr. 50 ; Noise insulation .  
– Remove front right wheel housing liner ⇒ General body re‐  
pairs, exterior; Rep. gr. 66 ; Wheel housing liner .  
– First, undo bolt -1- and then bolts -2…3- and remove pendu‐  
lum support.  
– Remove bolt -2- at bracket for coolant pump for continued cir‐  
culation - V51- .  
Vehicles with auxiliary heater:  
– Slacken clip -1- and remove bolt -2-.  
– Detach exhaust silencer for auxiliary heater.  
1. Cylinder block (pulley end)  
45  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Golf:  
– Fit support bracket - 10 - 222 A- with the following tool parts:  
♦ Rack - 10 - 222 A /13-  
♦ Hook - 10 - 222 A /10-  
Eos, Scirocco:  
– Fit support bracket - 10 - 222 A- with the following tool parts:  
♦ Rack - 10 - 222 A /1-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
Note  
The rack feet - 10 - 222 A /1- must not be placed on the bolted  
on sheet metal of the wings, or these might be damaged.  
The shackle - 10 - 222 A /12- is needed so the engine is raised  
in its installation position and does not »fall back«.  
All:  
– Take up weight of engine with spindle.  
– Remove poly V-belt ⇒ page 39 .  
– Unscrew bolts -arrows- of engine/gearbox support on the en‐  
gine.  
– Lower engine approx. 55 mm.  
– Move electrical wiring harness clear -arrow-.  
– Remove bolt -1- and take off tensioning device for poly V-belt  
from bracket for ancillaries.  
46  
Rep. gr.13 - Crankshaft group