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Table of Contents > Cylinder head, valve gear > Chain drive > Removing and installing lower timing chain cover (Golf, Eos, Scirocco)

VW Passat B6 Service Manual ➜ Removing and installing lower timing chain cover (Golf, Eos, Scirocco)

CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Cover with 8 bolts  
– Apply silicone sealant to clean sealing surface -arrow 1- and  
to edges -arrows 2- of new cover as shown in illustration.  
♦ Thickness of sealant bead: 2 to 3 mm.  
Note  
♦ The cover must be installed within 5 minutes after applying the  
silicone sealant.  
♦ The bead of sealant must not be thicker than specified, other‐  
wise excess sealant can enter the sump and obstruct the  
strainer in the oil intake pipe.  
– Install cover immediately and tighten bolts:  
♦ Cover, version with 15 bolts β‡’ page 90  
♦ Cover, version with 8 bolts β‡’ page 90  
– Install vibration damper β‡’ page 51 .  
Further assembly is basically a reverse of the dismantling se‐  
quence.  
Note  
After fitting cover, let sealant dry for approx. 30 minutes. Only then  
fill with engine oil.  
– Replenish engine oil and check oil level.  
1.5  
Removing and installing lower timing chain cover (Golf, Eos, Scirocco)  
1. Chain drive  
99  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Special tools and workshop  
equipment required  
♦ Support - 10 - 222 A-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
♦ Locking pin - T10060 A-  
♦ Bits - T10099-  
♦ Golf: frame - 10 - 222 A /13-  
♦ Counter-hold tool - T10355-  
100  
Rep. gr.15 - Cylinder head, valve gear  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Assembly tool - T10531-  
♦ Eos, Scirocco: Rack - 10 - 222 A /1-  
Removing  
– Remove vibration damper β‡’ page 51 .  
– Drain engine oil.  
Vehicles with sound generator:  
– Remove charge air duct to sound generator β‡’ page 455 .  
All:  
– Fit support bracket - 10 - 222 A- with the following tool parts:  
Golf:  
♦ Adapter - 10 - 222 A /13- , qty. 2  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
1. Chain drive  
101  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Eos, Scirocco:  
♦ Rack - 10 - 222 A /1-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
Note  
♦ The rack feet - 10 - 222 A /1- must not be placed on the bolted  
on sheet metal of the wings, or these might be damaged.  
♦ The shackle - 10 - 222 A /12- is needed so the engine is raised  
in its installation position and does not Β»fall backΒ«.  
All:  
– Take up weight of engine with spindle.  
– Unscrew bolts -arrows- of engine/gearbox support on the en‐  
gine.  
– Removing engine mounting β‡’ page 21 .  
– Raise engine approx. 50 mm and loosen upper engine support  
bolt.  
– Now lower engine approx. 100 mm.  
– Move electrical wiring harness clear -arrow-.  
– Remove bolt -1- and take off tensioning device for poly V-belt  
from bracket for ancillaries.  
– Unscrew lower bolts for engine support using bits - T10099- .  
– Remove engine support with bolts.  
– Remove bolts -arrows- and pull guide tube for oil dipstick out  
of timing chain cover.  
102  
Rep. gr.15 - Cylinder head, valve gear