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Table of Contents > Cylinder head, valve gear > Chain drive > Removing and installing lower timing chain cover (Golf, Eos, Scirocco)

VW Passat B6 Service Manual ➜ Removing and installing lower timing chain cover (Golf, Eos, Scirocco)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Cover with 8 bolts  
– Apply silicone sealant to clean sealing surface -arrow 1- and  
to edges -arrows 2- of new cover as shown in illustration.  
♦ Thickness of sealant bead: 2 to 3 mm.  
Note  
The cover must be installed within 5 minutes after applying the  
silicone sealant.  
The bead of sealant must not be thicker than specified, other‐  
wise excess sealant can enter the sump and obstruct the  
strainer in the oil intake pipe.  
– Install cover immediately and tighten bolts:  
♦ Cover, version with 15 bolts ⇒ page 90  
♦ Cover, version with 8 bolts ⇒ page 90  
– Install vibration damper ⇒ page 51 .  
Further assembly is basically a reverse of the dismantling se‐  
quence.  
Note  
After fitting cover, let sealant dry for approx. 30 minutes. Only then  
fill with engine oil.  
– Replenish engine oil and check oil level.  
1.5  
Removing and installing lower timing chain cover (Golf, Eos, Scirocco)  
1. Chain drive  
99  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Special tools and workshop  
equipment required  
♦ Support - 10 - 222 A-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
♦ Locking pin - T10060 A-  
♦ Bits - T10099-  
♦ Golf: frame - 10 - 222 A /13-  
♦ Counter-hold tool - T10355-  
100  
Rep. gr.15 - Cylinder head, valve gear  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Assembly tool - T10531-  
♦ Eos, Scirocco: Rack - 10 - 222 A /1-  
Removing  
– Remove vibration damper ⇒ page 51 .  
– Drain engine oil.  
Vehicles with sound generator:  
– Remove charge air duct to sound generator ⇒ page 455 .  
All:  
– Fit support bracket - 10 - 222 A- with the following tool parts:  
Golf:  
♦ Adapter - 10 - 222 A /13- , qty. 2  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
1. Chain drive  
101  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Eos, Scirocco:  
♦ Rack - 10 - 222 A /1-  
♦ Hook - 10 - 222 A /10-  
♦ Shackle - 10 - 222 A /12-  
Note  
The rack feet - 10 - 222 A /1- must not be placed on the bolted  
on sheet metal of the wings, or these might be damaged.  
The shackle - 10 - 222 A /12- is needed so the engine is raised  
in its installation position and does not »fall back«.  
All:  
– Take up weight of engine with spindle.  
– Unscrew bolts -arrows- of engine/gearbox support on the en‐  
gine.  
– Removing engine mounting ⇒ page 21 .  
– Raise engine approx. 50 mm and loosen upper engine support  
bolt.  
– Now lower engine approx. 100 mm.  
– Move electrical wiring harness clear -arrow-.  
– Remove bolt -1- and take off tensioning device for poly V-belt  
from bracket for ancillaries.  
– Unscrew lower bolts for engine support using bits - T10099- .  
– Remove engine support with bolts.  
– Remove bolts -arrows- and pull guide tube for oil dipstick out  
of timing chain cover.  
102  
Rep. gr.15 - Cylinder head, valve gear