CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Removing
– Remove cylinder head ⇒ page 142 .
– Pull out oil non-return valve -arrow- with a suitable hook, e.g.
assembly tool - T10118- .
Installing
– Clean oil channels.
– Moisten seal for new oil non-return valve with clean engine oil.
– Insert oil non-return valve by hand into cylinder head to stop.
– Install cylinder head ⇒ page 142 .
2.3
Removing and installing engine cover
Removing
– Pull engine cover panel off upwards at securing points
-arrows-.
Installing
– When fitting, make sure that rubber buffers are correctly in‐
serted in mountings.
– Press engine cover panel back carefully into its retainers.
– To prevent damage, do not strike engine cover panel with your
fist or a tool.
2. Cylinder head
141
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
2.4
Removing and installing cylinder head
Note
♦ If the cylinder head bolts have multi-point sockets and a shoul‐
der, the camshafts must be removed before the cylinder head
bolts are unscrewed.
♦ If cylinder head bolts with a multipoint socket head and shoul‐
der are used for installation, the cylinder head bolts must be
inserted before the camshafts are installed.
♦ If a cylinder head cover without sealing plugs for the cylinder
head bolts -5- is or is going to be installed, the camshafts must
be removed.
Checking guide rail version:
Note
Depending on the respective repair work to be carried out and on
the version of the guide rail, different procedures apply. Please
check which guide rail is installed before starting work.
– Remove timing chain cover (top) ⇒ page 91 .
– Check guide rail -1- in area indicated by -arrow-.
A - Long guide rail
B - Short guide rail
Removing cylinder head, if a »short« guide rail is installed and the
camshaft timing chain shall remain installed:
Removing cylinder head, if a »short« guide rail is installed and the
camshaft timing chain is to be removed as well:
Procedure
⇒ “2.4.2 Removing and installing cylinder head and camshaft
timing chain”, page 165 .
Removing cylinder head, if a »long« guide rail is installed:
Procedure
⇒ “2.4.2 Removing and installing cylinder head and camshaft
timing chain”, page 165 .
2.4.1
Removing and installing cylinder head
142
Rep. gr.15 - Cylinder head, valve gear