CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Turn assembly sleeve - T10133/6- around and push seal to
end of assembly cone - T10133/5- .
– Fit assembly cone - T10133/5- on injector and push seal onto
injector using assembly sleeve - T10133/6- .
– Remove assembly cone - T10133/5- and push seal into
groove using assembly sleeve - T10133/6- .
– Push calibration sleeve - T10133/7- onto injector as far as it
will go and simultaneously turn it slightly (approx. 180°).
– Pull calibration sleeve - T10133/7- off again by turning it in the
opposite direction.
– Now press calibration sleeve - T10133/8- onto injector to stop
by turning gently (approx. 180°).
– Pull calibration sleeve - T10133/8- off again by turning it in the
opposite direction.
– Renew O-ring and support washer on injector.
2.12
Cleaning injectors
Special tools and workshop equipment required
♦ Ultrasonic cleaning device - VAS 6418-
♦ Mounting plate for injection modules - VAS 6418/1-
♦ Cleaning fluid - VAS 6418/2-
2. Injection system
485
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Cleaning
– Remove injectors ⇒ page 481 .
Note
Comply with safety regulations and instructions for ultrasonic unit.
– The ultrasonic unit must be filled with cleaning fluid - VAS
6418/2- .
Note
The ultrasonic unit must be filled with cleaning agent to upper
edge of holes (see detail).
– Insert injectors -1- into mounting plate for injection modules -
VAS 6418/1- as far as stop -2-.
– Dip injectors together with mounting plate for injection mod‐
ules - VAS 6418/1- into cleaning fluid.
– Set a temperature of 50 degrees with the rotary knob -4-.
– Set the rotary knob -5- to a cleaning time of 30 minutes.
– Switch the ultrasonic unit on with button -3-.
Note
As soon as the cleaning temperature is 50 degrees, the set time
will begin to elapse.
– After cleaning, always replace combustion chamber ring seal
(Teflon seal) for each injector ⇒ page 484 .
– Then reinstall injectors ⇒ page 481 .
2.13
Removing and installing fuel pressure
sender - G247-
Special tools and workshop equipment required
♦ Assembly tool - T10118-
486
Rep. gr.24 - Mixture preparation - injection
2024 VW Passat Owner's Manual
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