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Table of Contents > Turbocharging/supercharging > Charge air system > Actuator for structure-borne sound R214 and control unit for structure-borne sound J869

VW Passat B6 Service Manual ➜ Actuator for structure-borne sound R214 and control unit for structure-borne sound J869

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018

2.3

Assembly overview - sound generator

(Golf, Scirocco)

Note

The sound generator is not fitted on all vehicles. As of 04/2009,

the sound generator will be gradually replaced by the actuator for

structure-borne sound - R214- .

1 - Cover

2 - 8 Nm

3 - Plenum chamber bulkhead

4 - Trim

❑ For feed-through in ple‐

num chamber bulkhead

5 - Charge air pipe

6 - Clip

7 - Charge air hose

8 - 8 Nm

9 - Spacer sleeve

10 - Rubber mounting

11 - Sound generator

❑ Before removing, re‐

move cover

⇒ Item 1 (page 448) .

12 - Bracket

❑ For sound generator

13 - 8 Nm

2.4

Actuator for structure-borne sound -

R214- and control unit for structure-

borne sound - J869-

Note

Actuator for structure-borne sound - R214- and control unit for

structure-borne sound - J869- are not fitted in all vehicles!

448

Rep. gr.21 - Turbocharging/supercharging

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018

To remove and install, plenum chamber cover and plenum cham‐

ber bulkhead must be removed ⇒ Body - front; Rep. gr. 50 .

Assembly overview - actuator for structure-borne sound - R214-

and control unit for structure-borne sound - J869- (left-hand drive

vehicles) ⇒ page 449 .

Assembly overview - actuator for structure-borne sound - R214-

and control unit for structure-borne sound - J869- (right-hand

drive vehicles) ⇒ page 450 .

2.4.1

Assembly overview - actuator for structure-borne sound - R214- and control

unit for structure-borne sound - J869- (left-hand drive vehicles)

1 - Control unit for structure-

borne sound - J869-

❑ Fitting location: in ple‐

num chamber

❑ To remove and install,

plenum chamber cover

and plenum chamber

bulkhead must be re‐

moved.

2 - 8 Nm

3 - 8 Nm

4 - Bracket for actuator for

structure-borne sound - R214-

❑ Not on Scirocco.

5 - 15 Nm

6 - 8 Nm

❑ Not on Scirocco.

7 - 8 Nm

8 - Actuator for structure-borne

sound - R214-

❑ Fitting location: in ple‐

num chamber

❑ To remove and install,

plenum chamber cover

and plenum chamber

bulkhead must be re‐

moved.

9 - Bracket for control unit for

structure-borne sound - J869-

10 - 8 Nm

2. Charge air system

449

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018

2.4.2

Assembly overview - actuator for structure-borne sound - R214- and control

unit for structure-borne sound - J869- (right-hand drive vehicles)

1 - Bracket for control unit for

structure-borne sound - J869-

2 - 8 Nm

3 - 8 Nm

4 - 15 Nm

5 - 8 Nm

❑ Not on Scirocco.

6 - Bracket for actuator for

structure-borne sound - R214-

❑ Not on Scirocco.

7 - Actuator for structure-borne

sound - R214-

❑ Fitting location: in ple‐

num chamber

❑ To remove and install,

plenum chamber cover

and plenum chamber

bulkhead must be re‐

moved.

8 - Control unit for structure-

borne sound - J869-

❑ Fitting location: in ple‐

num chamber

❑ To remove and install,

plenum chamber cover

and plenum chamber

bulkhead must be re‐

moved.

9 - 8 Nm

450

Rep. gr.21 - Turbocharging/supercharging

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018

2.5

Turbocharging - overview

1 - Brake servo

2 - Non-return valve

3 - Vacuum pump

4 - Air mass meter - G70-

5 - Air filter

6 - Pressure regulating valve

❑ For crankcase ventila‐

tion.

7 - Intake manifold flap air flow

control valve - N316-

8 - Vacuum unit for intake

manifold change-over

9 - Non-return valve

❑ Different versions, allo‐

cation ⇒ ETKA (Elec‐

tronic parts catalogue)

10 - Charge air cooler

11 - Throttle valve module -

J338-

12 - Activated charcoal filter

solenoid valve 1 - N80-

13 - To activated charcoal filter

14 - Intake manifold

15 - Non-return valve

16 - Vacuum unit for charge

pressure control

17 - Charge pressure control

solenoid valve - N75-

18 - Turbocharger air recircu‐

lation valve - N249-

19 - Exhaust turbocharger

2.6

Removing and installing charge air cool‐

er (Golf, Eos)

Removing:

– Remove noise insulation ⇒ General body repairs, exterior;

Rep. gr. 50 ; Noise insulation .

– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing

and installing front bumper cover .

– Drain coolant ⇒ page 241 .

2. Charge air system

451

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