Download
Table of Contents > Descriptions of work > Reducing agent (AdBlue®/DEF): replenishing

VW Passat B7 Service Manual ➜ Reducing agent (AdBlue®/DEF): replenishing

Passat 2011 ➤ , Passat Variant 2011 ➤  
Maintenance - Edition 01.2019  
Procedure  
The battery status is read while the transportation mode is being  
switched off ⇒ page 156 .  
4.8  
Reducing agent (AdBlue®/DEF): replen‐  
ishing  
Note  
To prevent the descriptions from becoming unclear, the “NO re‐  
x
®
ducing agent AUS 32” (AdBlue ) is merely called reducing agent  
®
(AdBlue /DEF) in the following texts.  
Caution  
®
Only the reducing agent (AdBlue /DEF) can be used in Blue  
TDI vehicles. NEVER fill in additive which has been used in the  
past. It can destroy the reducing agent.  
Note  
The following description applies to diesel vehicles with SCR  
process (selective catalytic reduction).  
Additional information on the SCR process and reducing agent  
®
(AdBlue /DEF) can be found in the glossary ⇒ page 181  
General notes ⇒ page 46  
Health/endangerment and cleaning ⇒ page 48  
Disposal instructions ⇒ page 49  
Work preparation for filling reducing agent tank ⇒ page 49  
Filling reducing agent tank ⇒ page 50  
Work after filling reducing agent tank ⇒ page 50  
Special tools and workshop equipment required  
♦ Filling device for AdBlue - VAS 6960-  
4.8.1  
General information  
Characteristics  
®
The reducing agent (AdBlue /DEF) is not a diesel additive and  
must not be poured into the diesel fuel tank.  
46  
4. Descriptions of work:  
 
Passat 2011 ➤ , Passat Variant 2011 ➤  
Maintenance - Edition 01.2019  
®
The reducing agent (AdBlue /DEF) is used for exhaust treat‐  
ment to reduce nitrogen oxides in the exhaust gas of diesel  
powered vehicles.  
®
The reducing agent (AdBlue /DEF) reduces these nitrogen  
oxides to water and nitrogen.  
®
The reducing agent (AdBlue /DEF) is a high-purity 32.5%  
urea solution and is used in systems with exhaust treatment  
(SCR catalytic converters) ⇒ page 181 for diesel engines.  
®
The reducing agent (AdBlue /DEF) is legally required for op‐  
erating vehicles with SCR.  
®
AdBlue is a registered trademark of the Verband der Auto‐  
mobilindustrie e. V. (VDA) in the USA, Germany, the European  
Union and other countries.  
Application  
®
Do not mix additives with reducing agent (AdBlue /DEF).  
®
Do not dilute the reducing agent (AdBlue /DEF) with water.  
♦ Do not use fluid which has already been used.  
®
Use only reducing agent (AdBlue /DEF) in the intended, orig‐  
inal containers. Also note the expiry date information.  
♦ Additionally note the reducing agent manufacturer's usage  
and storage instructions.  
Technical data  
♦ “NO reducing agent AUS 32” is the designation according to  
x
ISO 22241-1.  
®
The reducing agent (AdBlue /DEF) is contained in a separate  
tank in the vehicle. It is NOT therefore mixed with diesel fuel.  
♦ A refill container approved by Volkswagen must be used for  
®
replenishing the reducing agent (AdBlue /DEF).  
♦ The part numbers for available sizes of containers is available  
in ⇒ ETKA .  
Insufficient reducing agent  
If the level of reducing agent is low, one of the following messages  
appears on the dash panel insert:  
♦ From a remaining distance of 2400 km, a gong sounds and  
“Top up AdBlue (DEF)!” is displayed“ Remaining distance  
2400 km”.  
♦ From a remaining distance of 1000 km, a warning buzzer  
sounds and “Top up AdBlue (DEF)!” is displayed“ No engine  
starting in 1000 km”  
♦ From a remaining distance of 0 km, a warning buzzer sounds  
three times and “Top up AdBlue (DEF)!” is displayed“ Engine  
start no longer possible is shown.”  
System malfunction or incorrect filling  
Caution  
The vehicle is damaged by filling with reducing agent (AdBl‐  
®
ue ) NOT in compliance with the standard or with other fluids.  
In case of system malfunction or incorrect filling, one of the fol‐  
lowing messages appears on the dash panel insert:  
4. Descriptions of work:  
47  
Passat 2011 ➤ , Passat Variant 2011 ➤  
Maintenance - Edition 01.2019  
♦ From a remaining distance of 1050 km, “Check AdBlue  
(DEF)!” is displayed“ Remaining distance 1050 km”.  
♦ From a remaining distance of 1000 km, a warning buzzer  
sounds and “Check AdBlue (DEF)!” is displayed“ No engine  
start possible in 1000 km”.  
♦ From a remaining distance of 0 km, a warning buzzer sounds  
three times and “Check AdBlue (DEF)!” is displayed“ Engine  
start no longer possible”.  
WARNING  
♦ As soon as “Check AdBlue!” appears:“ No engine start  
possible! ” is displayed and the engine is switched off; the  
engine cannot be started again.  
– Fault recovery ⇒ Guided fault finding  
4.8.2  
Health risk and cleaning  
WARNING  
®
AdBlue /DEF is corrosive and an irritant that can cause  
injury on contact with the skin, eyes and respiratory or‐  
gans.  
®
In the event of AdBlue /DEF coming into contact with the  
eyes and skin, wash off immediately with plenty of water  
for at least 15 minutes and seek medical assistance.  
♦ In the event of skin contact with this fluid, immediately  
wash off with plenty of water.  
®
In the event of AdBlue /DEF ingestion, rinse out the  
mouth immediately with plenty of water for at least 15 mi‐  
nutes. Do not induce vomiting unless instructed to do so  
by a doctor. Seek medical assistance without delay.  
Caution  
®
Never allow reducing agent (AdBlue /DEF) to come into con‐  
tact with trim or body parts.  
®
If this happens, wash off the reducing agent (AdBlue /DEF)  
with clear water and wipe area with a lint-free cotton cloth.  
®
If the reducing agent (AdBlue /DEF) has already crystallised,  
use warm water and a sponge.  
Reducing agent that has not been removed will crystallise after  
a while and may damage the affected surface.  
48  
4. Descriptions of work:  
Passat 2011 ➤ , Passat Variant 2011 ➤  
Maintenance - Edition 01.2019  
4.8.3  
Disposal instructions  
Caution  
Information reference for storage and disposal ⇒ InfoNet, Op‐  
eration, Strategy and deadlines, Environment, Handbook  
Service Environmental Protection ! Ask your importer about  
country-specific information on storage and disposal.  
The refill container must be disposed of in accordance with  
environmental regulations.  
4.8.4  
Work preparation for filling reducing  
agent tank  
Note  
Ensure that vehicle stays on an even ground.  
The reducing agent tank's filler aperture is located under the floor  
covering in the luggage compartment.  
– Raise floor covering -1- and push it back or hook it in.  
– Remove spare wheel -2-, if available, by unscrewing wing nut  
-3-.  
– Remove foam part, if fitted.  
– Remove tank filler neck sealing plug -1-.  
4. Descriptions of work:  
49  
Passat 2011 ➤ , Passat Variant 2011 ➤  
Maintenance - Edition 01.2019  
4.8.5  
Reducing agent tank: filling  
Procedure  
Note  
Ensure that the vehicle is on a hard, level standing and that  
the ignition is switched off.  
Refer to the ⇒ Operating manual for the filling device for AdBl‐  
ue - VAS 6960- .  
Use only demineralised water for cleaning any components of  
®
the AdBlue /DEF system. Do not use tap water for this.  
– Open tank cap in luggage compartment -1-.  
– Clean reducing agent tank filler neck with a water-soaked, lint-  
free cotton cloth.  
– Insert filler nozzle of filling device for AdBlue - VAS 6960- into  
filler neck of tank for reducing agent, and start filling the tank  
for reducing agent.  
Note  
The filler nozzle of the filling device for AdBlue - VAS 6960- stops  
automatically when the required reducing agent level has been  
attained.  
– Remove filler nozzle.  
4.8.6  
Work after filling reducing agent tank  
– Screw in tank cap -1- of tank filler neck until it engages.  
– Carefully insert sealing plug -1-.  
50  
4. Descriptions of work:  

Need help?

If after viewing the owner's manual or service manual you still have some unresolved questions about the car VW Passat you can write to us using the link below, describing your problem in detail, we try to answer all questions.


Ask your question on the page - Support!