CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
1.2
Removing and installing camshaft con‐
trol valve 1 - N205-
– If fitted, remove charge air duct to sound generator
⇒ page 455 .
– Detach connector from inlet camshaft control valve 1 - N205-
-1-.
– Unscrew bolts -arrows- and remove inlet camshaft control
valve 1 - N205- .
Installing
•
Specified torque ⇒ page 88
Install in reverse order of removal, observing the following.
– Lubricate seal and O-ring with engine oil.
1.3
Removing and installing upper timing
chain cover
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783-
♦ Open-end spanner insert AF 10 - V.A.G 1783/1-
Removing
– Remove engine cover panel ⇒ page 141 .
– Only vehicles with sound generator: Open catch -1-, unclip fuel
lines -2- and loosen bolt -3- on activated charcoal filter. Place
charge air pipe to one side.
Vehicles with activated charcoal filter in engine compartment:
1. Chain drive
91
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Pull off breather line -1-, release activated charcoal filter -A-
and remove upwards -B-. Place activated charcoal filter to one
side.
All:
– Unscrew coolant pipe bolts -arrows- from intake manifold.
– Push coolant hoses to one side and secure on engine mount‐
ing using cable ties.
– Removing inlet camshaft control valve 1 - N205- .
– Unscrew bolts -1…5- and remove upper timing chain cover.
Note
Unscrew lower bolts -3- and -5- using an open-end spanner.
Installing:
– Lubricate gasket and O-ring with engine oil.
– Position cover on engine, ensuring that gasket is correctly
seated.
– Hand-tighten bolts -1 to 5- evenly in the sequence shown:
– Further tighten bolts to 9 Nm. Use torque wrench - V.A.G 1783-
and open end spanner insert AF10 - V.A.G 1783/1- for bolts
-3- and -5-.
– Install inlet camshaft control valve 1 - N205- ⇒ page 91 .
92
Rep. gr.15 - Cylinder head, valve gear
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Tighten bolts -arrows- for guide tube.
Note
If the mounting holes don't align, check if the guide tube has been
inserted to stop into the lower timing chain cover.
•
Specified torques ⇒ page 88
Further assembly is basically a reverse of the dismantling se‐
quence.
1.4
Removing and installing lower timing
chain cover (Passat, CC)
Special tools and workshop equipment required
♦ Locking pin - T10060 A-
♦ Counter-hold tool - T10355-
♦ Assembly tool - T10531-
1. Chain drive
93
2024 VW Passat Owner's Manual
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