CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Tighten bolts in the sequence -1 to 5-.
Note
Remove protective cap -arrow- if fitting a new coolant pump.
– Install coolant temperature sender - G62- ⇒ page 259 .
Inserted version ⇒ page 261 .
Screwed version ⇒ page 261 .
Further assembly is performed in the reverse order of removal.
2.3
Removing and installing toothed belt for
coolant pump
Special tools and workshop equipment required
♦ Insert tool - T10360-
♦ Torque wrench - V.A.G 1410-
Removing
– Remove small coolant pipe ⇒ page 265 .
– Move coolant hose -2- and wiring harness -1- clear.
– Remove bolt -arrow- and remove bracket.
2. Coolant pump, thermostat, coolant pipes
253
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove bolt -2- at bracket for coolant pump for continued cir‐
culation - V51- . Hoses -arrows- remain connected.
– Disconnect coolant hoses -1 and 2- and move clear to one
side.
– Pull off intake manifold flap valve - N316- -2- (2.0 l engine) or
unscrew (1.8 l engine) and place to one side.
– Release wiring harness, raise and secure with cable ties.
– Unscrew bolts -arrows- and remove toothed belt guard.
Caution
The drive sprocket bolt has a left-hand thread.
254
Rep. gr.19 - Cooling
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Use torque wrench - V.A.G 1410- and insert tool - T10360- to
loosen bolt -1- on coolant pump drive sprocket clockwise. To
do this, counterhold at crankshaft vibration damper from
above, using hexagon socket insert AF 24.
– Unscrew bolt. Detach drive sprocket -1- and toothed belt -2-.
Installing
Install in reverse order of removal, observing the following.
– Renew drive sprocket bolt.
– Renew gaskets, seals and O-rings.
Installation position of drive gear: Collar on drive gear faces gear‐
box.
Specified torques ⇒ page 249 .
2.4
Renewing oil seal for coolant pump drive
Special tools and workshop equipment required
♦ Press tool -T10353-
Procedure
Proceed as follows:
– Remove toothed belt for coolant pump ⇒ page 253 .
– Press screwdriver -1- firmly onto section -2- of oil seal
-arrow B-.
– Lever out oil seal -arrow A-.
– Clean contact surface and sealing surface.
2. Coolant pump, thermostat, coolant pipes
255
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
