CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Installing
Specified torque ⇒ page 37 .
•
Install in reverse order of removal, observing the following.
– Insert tensioner -1- for poly V-belt in ancillary bracket -3- and
tighten bolt -5-.
•
Note installation position of support element -2-: fit lug of sup‐
port element in hole on bracket for ancillaries.
•
Note position of centring sleeve -4-.
– Adjust assembly mountings ⇒ page 28 .
1.5
Removing and installing tensioner for
poly V-belt (Tiguan)
Special tools and workshop equipment required
♦ Support - 10-222A-
♦ Shackle - 10-222A/12-
♦ Adapter - 10-222A/16-
♦ Adapter - 10-222A/18-
♦ Adapter - 10-222A/22-
♦ Adapter - 10-222A/19-
♦ Square tube - T40091/1-
♦ Swivel joint - T40091/3-
Removing
Proceed as follows:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove front right wheel housing liner ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Wheel housing liner .
1. Cylinder block (pulley end)
47
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– First, undo bolt -1- and then bolts -2…3- and remove pendu‐
lum support.
Vehicles with all-wheel drive:
– Unscrew heat shield for flexible coupling.
– Mark position of propshaft with flexible coupling relative to
output shaft of bevel box.
– Unbolt propshaft -arrows- and pull off bevel box.
Counterhold at rear final drive when loosening or tightening prop‐
shaft.
48
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
All:
– Remove bolt -2- at bracket for coolant pump for continued cir‐
culation - V51- .
Vehicles with auxiliary heater:
– Slacken clip -1- and remove bolt -2-.
– Detach exhaust silencer for auxiliary heater.
All:
– Remove engine cover panel ⇒ page 141 .
– Fit support bracket - 10 - 222 A- as shown. The rear spindle is
not required. Attach hooks to support eyes on engine and
support engine and gearbox.
– Take up weight of engine with spindle.
– Unscrew bolts -arrows- of engine/gearbox support on the en‐
gine.
– Lower engine approx. 55 mm.
– Remove poly V-belt ⇒ page 39 .
1. Cylinder block (pulley end)
49
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Move electrical wiring harness clear -arrow-.
– Remove bolt -1- and take off tensioning device for poly V-belt
from bracket for ancillaries.
Installing
•
Specified torque ⇒ page 37 .
Install in reverse order of removal, observing the following.
– Insert tensioner -1- for poly V-belt in ancillary bracket -3- and
tighten bolt -5-.
•
Note installation position of support element -2-: fit lug of sup‐
port element in hole on bracket for ancillaries.
•
Note position of centring sleeve -4-.
– Adjust assembly mountings ⇒ page 32 .
1.6
Removing and installing bracket for an‐
cillaries
Removing
Proceed as follows:
– Drain coolant ⇒ page 241 .
– Remove poly V-belt ⇒ page 39 .
– If fitted, remove charge air duct to sound generator
⇒ page 455 .
– Remove alternator ⇒ Rep. gr. 27 .
– Remove electrical connector -1- for control valve for compres‐
sor of air-conditioning system - N280- .
WARNING
Danger of injury due to coolant.
♦ Do not open the air conditioner refrigerant circuit.
– Unscrew bolts -arrows- for air conditioning compressor.
Caution
Danger of damage to coolant lines and hoses.
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.
– Fasten air-conditioning compressor together with connected
coolant hoses to the longitudinal member above.
50
Rep. gr.13 - Crankshaft group
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
