CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Check dimension between drive plate and cylinder block at
three points and calculate average.
Note
Measure through hole in drive plate to milled surface of cylinder
block. If measuring on the intermediate plate, the plate thickness
must be taken into account.
•
•
Specification measured without intermediate plate: 19.5…
21.1 mm
Specification measured with intermediate plate: 18.8…
20.4 mm
If the specification is not reached, replace all securing bolts and
tighten.
If specification is not attained:
– Remove drive plate again and fit shim -A-. Tighten bolts -3-
again to 30 Nm.
– Repeat measurement. If the specification is not reached, re‐
place all securing bolts and tighten.
•
Specified torque ⇒ Item 6 (page 61)
2.4
Removing and installing sealing flange
on gearbox side
Note
♦ There are 2 versions of the sealing flange. Check which ver‐
sion must be installed.
♦ Version -A-: Sealing lip -1- faces gearbox (outwards).
♦ Version -B-: Sealing lip -1- faces engine. This sealing flange
also has a dust lip -2-.
Removing and installing version -B- ⇒ page 68 .
2.4.1
Removing and installing sealing flange
on gearbox side, version A sealing lip
faces outwards
Special tools and workshop equipment required
2. Cylinder block, gearbox end
65
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Assembly sleeve - T20097-
♦ Hand drill with plastic brush attachment
♦ Safety glasses
♦ Sealant ⇒ Electronic parts catalogue (ETKA)
Removing
•
•
Gearbox is removed.
Dual mass flywheel removed ⇒ page 62 or drive plate removed
⇒ page 63 .
– Detach intermediate plate from sealing flange and dowel pins
-arrows-.
– Unscrew bolts -1 to 8-.
– Remove sealing flange.
Installing
Note
♦ Observe use-by date of silicone sealant.
♦ The sealing flange must be installed within 5 minutes of ap‐
plying the silicone sealant.
♦ In order to prevent the lubrication system from being soiled
with sealant residue cover the open section of the sump with
a clean cloth.
Caution
Risk of eye injury caused by sealant residue.
♦ Wear protective goggles.
66
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove sealant residue from cylinder block, e.g. with rotating
plastic brush.
– Clean sealing surfaces. They must be oil and grease free.
– Cut off nozzle on tube at front marking (∅ of nozzle approx. 2
mm).
– Apply silicone sealing compound bead, as shown in diagram,
to clean sealing surface of sealing flange.
♦ Thickness of sealant bead: 2 to 3 mm
– Clean crankshaft pins carefully.
– Check assembly sleeve ; it must be free of any deformation or
sharp edges.
– Fit assembly sleeve - T20097- onto crankshaft journal -A-.
– Fit sealing flange over assembly sleeve - T20097- onto crank‐
shaft journal.
– Remove assembly sleeve - T20097- .
2. Cylinder block, gearbox end
67
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Tighten new bolts evenly in the sequence shown.
Stage
1.
2.
Bolts
Specified torque/turning further angle
Screw in by hand as far as stop
9 Nm
-1 … 8-
-1 … 8-
Note
After installing the sealing flange, wait about 30 minutes for the
sealant to dry. Only then fill with engine oil.
Further assembly is basically a reverse of the dismantling se‐
quence.
Specified torques
♦ ⇒ “2.1 Assembly overview - sealing flange on gearbox side
and dual-mass flywheel/drive plate”, page 61
2.4.2
Removing and installing sealing flange
on gearbox side, version B sealing lip
faces engine
Special tools and workshop equipment required
♦ Guide piece - T10122/6- or -T10122/6A- from fitting tools -
T10122B- or -T10122C-
♦ Assembly aid - T10122/1- from fitting tools - T10122B- or -
T10122C-
♦ Hand drill with plastic brush attachment
♦ Safety glasses
♦ Sealant ⇒ Electronic parts catalogue (ETKA)
Removing
•
Gearbox is removed.
68
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
•
Dual mass flywheel removed ⇒ page 62 or drive plate removed
⇒ page 63 .
– Detach intermediate plate from sealing flange and dowel pins
-arrows-.
– Unscrew bolts -1 to 8-.
– Prise off sealing flange.
Installing
Note
♦ Observe use-by date of silicone sealant.
♦ The sealing flange must be installed within 5 minutes of ap‐
plying the silicone sealant.
♦ In order to prevent the lubrication system from being soiled
with sealant residue cover the open section of the sump with
a clean cloth.
Caution
Risk of eye injury caused by sealant residue.
♦ Wear protective goggles.
– Remove sealant remaining on cylinder block with flat scraper
or rotating plastic brush.
– Clean sealing surfaces. They must be oil and grease free.
– Clean crankshaft journal. If there is any rust, lightly coat crank‐
shaft journal with oil.
– Cut off nozzle on tube at front marking (∅ of nozzle approx.
2 mm).
2. Cylinder block, gearbox end
69
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Apply silicone sealant as shown to clean sealing surface of
sealing flange.
♦ Thickness of sealant bead: 2 to 3 mm.
Note
♦ The sealing flange must be installed within 5 minutes after ap‐
plying the silicone sealant.
♦ The bead of sealant must not be thicker than specified, other‐
wise excess sealant can enter the sump and obstruct the
strainer in the oil intake pipe.
♦ Check sealing flange; it must be free of kinks and damage.
♦ The sealing lip must face engine following installation. If the
sealing lip »folds out« during installation, oil leaks may occur.
– Check guide - T10122/6- -(B)-; it must be clean and free of
sharp edges.
– Attach assembly aid - T10122/1- -(A)- to guide - T10122/6-
-(B)-.
– Push sealing flange -C-, leading with the outer side, onto guide
-B-.
– Remove assembly aid -A-.
70
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Put guide -A- with sealing flange -B- onto crankshaft journal.
– It is not necessary to tighten the bolts -arrows-.
– Push sealing flange -B- over guide -A- onto crankshaft journal.
– Remove guide -A-.
– Tighten new bolts evenly in the sequence shown.
Stage
1.
2.
Bolts
Specified torque/turning further angle
Screw in by hand as far as stop
9 Nm
-1 … 8-
-1 … 8-
Note
After installing the sealing flange, wait about 30 minutes for the
sealant to dry. Only then fill with engine oil.
Further assembly is basically a reverse of the dismantling se‐
quence.
Specified torques
♦ ⇒ “2.1 Assembly overview - sealing flange on gearbox side
and dual-mass flywheel/drive plate”, page 61
2. Cylinder block, gearbox end
71
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
