CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Apply the bead of silicone sealant to the clean sealing surface
of the sump (bottom section), as illustrated.
Note
♦ The sump must be installed within 5 minutes after applying the
silicone sealant.
♦ The bead of sealant must not be thicker than specified, other‐
wise excess sealant can enter the sump and obstruct the
strainer in the oil intake pipe.
♦ Thickness of sealant bead: 2 to 3 mm.
– Fit bottom part of sump immediately and tighten bolts
-1 to 20- in 3 stages as follows:
1 - Tighten bolts by hand.
2 - Tighten bolts to 8 Nm.
3 - Turn bolts 45° further.
Note
Let sealing compound dry for approx. 30 minutes after installing
oil sump. Only then fill with engine oil.
– Replenish engine oil; oil capacities ⇒ page 224 .
Further assembly is basically a reverse of the dismantling se‐
quence.
1.4
Removing and installing oil pump
Special tools and workshop equipment required
♦ Assembly tool - T10118-
216
Rep. gr.17 - Lubrication
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Locking tool - T40265-
Removing:
– Remove sump (bottom section) ⇒ page 213 .
– Remove baffle plate -arrows-.
– Pull spring of chain tensioner in -direction of arrow- using as‐
sembly tool - T10118- and secure it with locking pin - T40265- .
1. Sump and oil pump
217
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Unscrew bolts -arrows- and remove oil pump.
Engine codes CAWA, CAWB, CBFA, CCTA, CCTB, BZB, CGYA:
Engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB:
Installing:
– Check that both centring sleeves for centring oil pump are
present.
– Before installing oil pump, check strainer in oil suction pipe and
oil galleries in upper part of sump for soiling.
– Guide oil pump chain sprocket into drive chain and install oil
pump.
Caution
Risk of damage to engine.
♦ The following work step must be performed to ensure that
the chain tensioner spring jumps back to installation po‐
sition:
– Pull spring of chain tensioner in -direction of arrow- using as‐
sembly tool - T10118- and remove locking pin - T40265- .
Carry out the remaining installation in reverse sequence, noting
the following:
Specified torques
⇒ “1.1 Assembly overview - sump, oil pump”, page 210 .
1.5
Removing and installing upper part of
sump
Special tools and workshop equipment required
218
Rep. gr.17 - Lubrication
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
