CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
1 - Coolant pipes (front)
2 - Coolant hose
❑ From turbocharger
3 - Coolant hose
❑ To coolant expansion
tank
4 - Bolt
❑ 3.5 Nm
5 - O-ring
❑ Renew
6 - Coolant hose
❑ To heat exchanger for
heater unit.
7 - Small coolant pipe
❑ Removing and installing
⇒ page 265
8 - Bolts
❑ 9 Nm
9 - Coolant hose
10 - Bolt
❑ 5 Nm
11 - Coolant hose
❑ From continued coolant
circulation pump - V51- .
12 - Coolant hose
❑ To continued coolant
circulation pump - V51- .
2.8
Removing and installing front coolant
pipes
Special tools and workshop equipment required
♦ Spring-type clip pliers - VAS 6362-
262
Rep. gr.19 - Cooling
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Drip tray for workshop hoist - VAS 6208-
Removing
Proceed as follows:
WARNING
The cooling system is under pressure when the engine is hot!
Danger of scalding by steam and hot coolant.
Cover filler cap on expansion tank with a cloth and open care‐
fully to release pressure.
– Open filler cap on expansion tank.
– Pull cover off air duct (release clips on sides) -arrows-.
– Release clips -arrows- air duct at the bottom and remove duct.
– Detach air duct at bottom together with air hose.
2. Coolant pump, thermostat, coolant pipes
263
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Vehicles with sound generator:
– Open latch -1-, unclip fuel lines -2- and slacken bolts -3-. Re‐
move charge air pipe.
Vehicles with activated charcoal filter in engine compartment:
– Pull off breather line -1-, release activated charcoal filter -A-
and remove upwards -B-. Place activated charcoal filter to one
side.
All:
– Release hose clip -2-.
– Unscrew bolt -4-.
– Disconnect electrical connector -arrow- and move electrical
wires clear.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove air hose -items 1 and 2- and seal charge air cooler
with a clean cloth.
264
Rep. gr.19 - Cooling
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove bolt -1- and take out air pipe downwards.
– Place drip tray - VAS 6208- beneath engine.
– Disconnect coolant hoses from continued coolant circulation
pump - V51- -arrows-.
– Unscrew bolts -1 and 2- and disconnect coolant pipes (front)
from coolant hoses -arrows-.
Installing
•
Specified torques ⇒ page 261 .
Installation is carried out in the reverse order. When installing,
note the following:
Note
♦ Renew gaskets and seals.
♦ Secure all hose connections with the correct type of hose clips
(same as original equipment) ⇒ EKTA (Electronic parts cata‐
logue) .
– Installing hose connections with plug-in connectors
⇒ page 431 .
2.9
Removing and installing small coolant
pipe
Special tools and workshop equipment required
2. Coolant pump, thermostat, coolant pipes
265
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
