CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Rotate the dual-mass flywheel -A- so that the bolts -B- align
centrally with the holes -arrows-.
– When unscrewing bolts -B-, ensure that none of the bolt heads
come into contact with the dual-mass flywheel -arrows-. The
flywheel will otherwise be damaged when the bolts are un‐
screwed further.
– Insert counterhold - 3067- in hole on cylinder block -B-.
– Unscrew dual-mass flywheel.
Installing
Installation is carried out in the reverse order. When installing,
note the following:
•
Specified torque ⇒ Item 6 (page 61)
– Use new bolts for securing.
– Insert counter hold - 3067- in hole on cylinder block -A-.
2.3
Removing and installing drive plate
Special tools and workshop equipment required
2. Cylinder block, gearbox end
63
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Counter-hold tool - VW 558-
♦ Depth gauge
♦ Hexagon bolt M8×40 and hexagon nut M8
– Remove gearbox ⇒ Power transmission; Rep. gr. 37 ; Re‐
moving and installing gearbox .
Preparing counter hold tool - VW 558- :
– Tighten hexagon bolt M8x40 -A- with hexagon nut on clutch
counter-hold tool - VW 558- .
Loosening and tightening drive plate:
– Insert counter hold - VW 558- in cylinder block and drive plate
as shown.
Installation position of counter hold: -A- to loosen, -B- to tighten.
Installing drive plate:
– Fit drive plate without washer -A- first.
– Fit used securing bolts -3- and tighten to 30 Nm.
64
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Check dimension between drive plate and cylinder block at
three points and calculate average.
Note
Measure through hole in drive plate to milled surface of cylinder
block. If measuring on the intermediate plate, the plate thickness
must be taken into account.
•
•
Specification measured without intermediate plate: 19.5…
21.1 mm
Specification measured with intermediate plate: 18.8…
20.4 mm
If the specification is not reached, replace all securing bolts and
tighten.
If specification is not attained:
– Remove drive plate again and fit shim -A-. Tighten bolts -3-
again to 30 Nm.
– Repeat measurement. If the specification is not reached, re‐
place all securing bolts and tighten.
•
Specified torque ⇒ Item 6 (page 61)
2.4
Removing and installing sealing flange
on gearbox side
Note
♦ There are 2 versions of the sealing flange. Check which ver‐
sion must be installed.
♦ Version -A-: Sealing lip -1- faces gearbox (outwards).
♦ Version -B-: Sealing lip -1- faces engine. This sealing flange
also has a dust lip -2-.
Removing and installing version -B- ⇒ page 68 .
2.4.1
Removing and installing sealing flange
on gearbox side, version A sealing lip
faces outwards
Special tools and workshop equipment required
2. Cylinder block, gearbox end
65
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
