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Table of Contents > Cylinder head, valve gear > Cylinder head > Removing and installing cylinder head

VW Passat B6 Service Manual ➜ Removing and installing cylinder head

CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
2.4  
Removing and installing cylinder head  
Note  
♦ If the cylinder head bolts have multi-point sockets and a shoul‐  
der, the camshafts must be removed before the cylinder head  
bolts are unscrewed.  
♦ If cylinder head bolts with a multipoint socket head and shoul‐  
der are used for installation, the cylinder head bolts must be  
inserted before the camshafts are installed.  
♦ If a cylinder head cover without sealing plugs for the cylinder  
head bolts -5- is or is going to be installed, the camshafts must  
be removed.  
Checking guide rail version:  
Note  
Depending on the respective repair work to be carried out and on  
the version of the guide rail, different procedures apply. Please  
check which guide rail is installed before starting work.  
– Remove timing chain cover (top) β‡’ page 91 .  
– Check guide rail -1- in area indicated by -arrow-.  
A - Long guide rail  
B - Short guide rail  
Removing cylinder head, if a Β»shortΒ« guide rail is installed and the  
camshaft timing chain shall remain installed:  
Procedure  
β‡’ β€œ2.4.1 Removing and installing cylinder head”, page 142 .  
Removing cylinder head, if a Β»shortΒ« guide rail is installed and the  
camshaft timing chain is to be removed as well:  
Procedure  
β‡’ β€œ2.4.2 Removing and installing cylinder head and camshaft  
timing chain”, page 165 .  
Removing cylinder head, if a Β»longΒ« guide rail is installed:  
Procedure  
β‡’ β€œ2.4.2 Removing and installing cylinder head and camshaft  
timing chain”, page 165 .  
2.4.1  
Removing and installing cylinder head  
142  
Rep. gr.15 - Cylinder head, valve gear  
 
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
Special tools and workshop  
equipment required  
♦ Assembly tool - T10352-  
♦ Engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB:  
assembly tool - T10352/1-  
♦ Counter-hold tool - T10355-  
♦ Pin - T40011-  
♦ Assembly lever - T40243-  
♦ Locking tool - T40267-  
♦ Camshaft clamp - T40271-  
2. Cylinder head  
143  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Torque wrench - V.A.G 1331-  
♦ Torque wrench - V.A.G 1332-  
♦ Workshop hoist - VAS 6100-  
♦ Engine plug set - VAS 6122-  
♦ Drip tray for workshop hoist - VAS 6208-  
♦ Polydrive cylinder head bolts: Special wrench, long reach -  
T10070-  
♦ Cylinder head bolts with multi-point socket: Multi-point socket  
12 mm  
144  
Rep. gr.15 - Cylinder head, valve gear  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
♦ Lifting tackle - 2024 A-  
♦ Bracket - T10014-  
♦ Puller - T40039-  
Removing:  
Note  
♦ Fit cable ties in the original positions when installing.  
♦ Always seal open channels of the intake and exhaust systems  
with suitable plugs. For example, those from engine bung set  
- VAS 6122- .  
– Pull off engine cover panel β‡’ page 141 .  
– Remove air filter housing β‡’ page 467 .  
2. Cylinder head  
145  
CC 2010 ➀ , Eos 2006 ➀ , Golf 2004 ➀ , Golf 2009 ➀ , Passat 2006 ➀ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Release hose clip -2-.  
– Unscrew bolt -4-.  
– Disconnect electrical connector -arrow- and move electrical  
wires clear.  
WARNING  
Danger of scalding by steam and hot coolant.  
On a warm engine, the cooling system is under high pressure.  
Cover filler cap on expansion tank with a cloth and open care‐  
fully to release pressure.  
– Open filler cap on expansion tank.  
– Remove front exhaust pipe with catalytic converter:  
Passat, CC β‡’ page 526  
Golf, Eos, Scirocco β‡’ page 542  
Tiguan β‡’ page 552  
– Remove front right wheel.  
– Remove noise insulation β‡’ General body repairs, exterior;  
Rep. gr. 50 ; Noise insulation .  
– Remove right wheel housing liner β‡’ General body repairs,  
exterior; Rep. gr. 66 ; Wheel housing liner .  
– Drain coolant β‡’ page 241 .  
– Remove charge air hose -A-.  
– Remove bolt -1- and take out air pipe downwards.  
146  
Rep. gr.15 - Cylinder head, valve gear