CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Unscrew bolts -arrows- for charge air cooler mountings.
– Unbolt condenser from charge air cooler -arrows-.
– Secure condenser to lock carrier with cable ties.
– Remove charge air cooler downwards.
Installing:
Installation is carried out in the reverse order. When installing,
note the following:
♦ Hose connections and hoses for charge air system must be
free of oil and grease before assembly. The seal and sealing
surface must be oiled lightly only for plug-in connectors
⇒ page 431 .
2.9
Removing and installing charge air duct
to sound generator (Golf, Scirocco)
Special tools and workshop equipment required
♦ Engine bung set - VAS 6122-
Removing:
– Pull cover off air duct (release clips on sides) -arrows-.
2. Charge air system
455
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Release clips -arrows- air duct at the bottom and remove duct.
– Detach air duct at bottom together with air hose.
– Open latch -1-, unclip fuel lines -2- and slacken bolts -3-.
– Loosen clip -arrow- and remove charge air duct.
– Seal connection for charge air duct with plug from engine bung
set - VAS 6122- .
Installing:
Install in reverse order of removal.
2.10
Checking charge air system for leaks
Special tools and workshop equipment required
♦ Charge air system tester - V.A.G 1687-
♦ Adapter - V.A.G 1687/5-
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
456
Rep. gr.21 - Turbocharging/supercharging