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Table of Contents > Turbocharging/supercharging > Charge air system > Removing and installing charge air duct to sound generator (Golf, Scirocco)

VW Passat B6 Service Manual ➜ Removing and installing charge air duct to sound generator (Golf, Scirocco)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Unscrew bolts -arrows- for charge air cooler mountings.  
– Unbolt condenser from charge air cooler -arrows-.  
– Secure condenser to lock carrier with cable ties.  
– Remove charge air cooler downwards.  
Installing:  
Installation is carried out in the reverse order. When installing,  
note the following:  
♦ Hose connections and hoses for charge air system must be  
free of oil and grease before assembly. The seal and sealing  
surface must be oiled lightly only for plug-in connectors  
⇒ page 431 .  
2.9  
Removing and installing charge air duct  
to sound generator (Golf, Scirocco)  
Special tools and workshop equipment required  
♦ Engine bung set - VAS 6122-  
Removing:  
– Pull cover off air duct (release clips on sides) -arrows-.  
2. Charge air system  
455  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Release clips -arrows- air duct at the bottom and remove duct.  
– Detach air duct at bottom together with air hose.  
– Open latch -1-, unclip fuel lines -2- and slacken bolts -3-.  
– Loosen clip -arrow- and remove charge air duct.  
– Seal connection for charge air duct with plug from engine bung  
set - VAS 6122- .  
Installing:  
Install in reverse order of removal.  
2.10  
Checking charge air system for leaks  
Special tools and workshop equipment required  
♦ Charge air system tester - V.A.G 1687-  
♦ Adapter - V.A.G 1687/5-  
– Remove noise insulation ⇒ General body repairs, exterior;  
Rep. gr. 50 ; Noise insulation .  
456  
Rep. gr.21 - Turbocharging/supercharging  

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