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Table of Contents > Turbocharging/supercharging > Charge air system > Removing and installing charge air cooler (Passat, CC, Scirocco)

VW Passat B6 Service Manual ➜ Removing and installing charge air cooler (Passat, CC, Scirocco)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Unscrew bolts -1- for charge air cooler mountings.  
Note  
The securing bolts of the condenser are difficult to access. With  
the aid of a second mechanic, lift the charge air cooler out of the  
radiator mountings. The charge air cooler can now be moved  
»back and forth« to allow access to the securing bolts.  
– Unbolt condenser from charge air cooler -arrows-.  
– Attach condenser to lock carrier using cable ties.  
– Take out charge air cooler from underneath.  
Installing:  
Installation is carried out in the reverse order. When installing,  
note the following:  
♦ Hose connections and hoses for charge air system must be  
free of oil and grease before assembly. The seal and sealing  
surface must be oiled lightly only for plug-in connectors  
⇒ page 431 .  
2.7  
Removing and installing charge air cool‐  
er (Passat, CC, Scirocco)  
Removing:  
– Remove noise insulation ⇒ General body repairs, exterior;  
Rep. gr. 50 ; Noise insulation .  
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing  
and installing front bumper cover .  
– Drain coolant ⇒ page 241 .  
– Remove right air hose -arrows-.  
– Remove radiator cowl ⇒ page 273 .  
– Removing radiator ⇒ page 275 .  
– Remove air deflector elements on lock carrier ⇒ Body - front;  
Rep. gr. 50 ; Assembly overview - air deflector elements on  
lock carrier .  
2. Charge air system  
453  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Unscrew bolts -1- for charge air cooler mountings.  
Note  
The securing bolts of the condenser are difficult to access. With  
the aid of a second mechanic, lift the charge air cooler out of the  
radiator mountings. The charge air cooler can now be moved  
»back and forth« to allow access to the securing bolts.  
– On the right-hand side of the charge air cooler unscrew pipes  
of condenser -arrow-.  
– Unbolt condenser from charge air cooler -arrows-.  
– Attach condenser to lock carrier using cable ties.  
– Take out charge air cooler from underneath.  
Installing:  
Installation is carried out in the reverse order. When installing,  
note the following:  
♦ Hose connections and hoses for charge air system must be  
free of oil and grease before assembly. The seal and sealing  
surface must be oiled lightly only for plug-in connectors  
⇒ page 431 .  
2.8  
Removing and installing charge air cool‐  
er, Tiguan  
– Removing radiator ⇒ page 275 .  
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing  
and installing front bumper cover .  
– Unclip air deflector parts on left and right of lock carrier ⇒  
Body, front; Rep. gr. 50 ; Assembly overview - lock carrier .  
454  
Rep. gr.21 - Turbocharging/supercharging  

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