CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Unscrew bolts -1- for charge air cooler mountings.
Note
The securing bolts of the condenser are difficult to access. With
the aid of a second mechanic, lift the charge air cooler out of the
radiator mountings. The charge air cooler can now be moved
»back and forth« to allow access to the securing bolts.
– Unbolt condenser from charge air cooler -arrows-.
– Attach condenser to lock carrier using cable ties.
– Take out charge air cooler from underneath.
Installing:
Installation is carried out in the reverse order. When installing,
note the following:
♦ Hose connections and hoses for charge air system must be
free of oil and grease before assembly. The seal and sealing
surface must be oiled lightly only for plug-in connectors
⇒ page 431 .
2.7
Removing and installing charge air cool‐
er (Passat, CC, Scirocco)
Removing:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing
and installing front bumper cover .
– Drain coolant ⇒ page 241 .
– Remove right air hose -arrows-.
– Remove radiator cowl ⇒ page 273 .
– Removing radiator ⇒ page 275 .
– Remove air deflector elements on lock carrier ⇒ Body - front;
Rep. gr. 50 ; Assembly overview - air deflector elements on
lock carrier .
2. Charge air system
453
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Unscrew bolts -1- for charge air cooler mountings.
Note
The securing bolts of the condenser are difficult to access. With
the aid of a second mechanic, lift the charge air cooler out of the
radiator mountings. The charge air cooler can now be moved
»back and forth« to allow access to the securing bolts.
– On the right-hand side of the charge air cooler unscrew pipes
of condenser -arrow-.
– Unbolt condenser from charge air cooler -arrows-.
– Attach condenser to lock carrier using cable ties.
– Take out charge air cooler from underneath.
Installing:
Installation is carried out in the reverse order. When installing,
note the following:
♦ Hose connections and hoses for charge air system must be
free of oil and grease before assembly. The seal and sealing
surface must be oiled lightly only for plug-in connectors
⇒ page 431 .
2.8
Removing and installing charge air cool‐
er, Tiguan
– Removing radiator ⇒ page 275 .
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing
and installing front bumper cover .
– Unclip air deflector parts on left and right of lock carrier ⇒
Body, front; Rep. gr. 50 ; Assembly overview - lock carrier .
454
Rep. gr.21 - Turbocharging/supercharging