CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
2.5
Turbocharging - overview
1 - Brake servo
2 - Non-return valve
3 - Vacuum pump
4 - Air mass meter - G70-
5 - Air filter
6 - Pressure regulating valve
❑ For crankcase ventila‐
tion.
7 - Intake manifold flap air flow
control valve - N316-
8 - Vacuum unit for intake
manifold change-over
9 - Non-return valve
❑ Different versions, allo‐
cation ⇒ ETKA (Elec‐
tronic parts catalogue)
10 - Charge air cooler
11 - Throttle valve module -
J338-
12 - Activated charcoal filter
solenoid valve 1 - N80-
13 - To activated charcoal filter
14 - Intake manifold
15 - Non-return valve
16 - Vacuum unit for charge
pressure control
17 - Charge pressure control
solenoid valve - N75-
18 - Turbocharger air recircu‐
lation valve - N249-
19 - Exhaust turbocharger
2.6
Removing and installing charge air cool‐
er (Golf, Eos)
Removing:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing
and installing front bumper cover .
– Drain coolant ⇒ page 241 .
2. Charge air system
451
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove right air hose -arrows-.
– Remove radiator cowl ⇒ page 273 .
– Removing radiator ⇒ page 275 .
Pipes of condenser are bolted to right-hand side of charge air
cooler. To unscrew securing bolts, proceed as follows:
– Make a paper template with the specified dimensions.
– Fit the template on the plastic bracket at the front right so that
it rests against the edges at the top and left.
– Mark the intersection on the template -arrow- with a centre
punch.
– Drill a hole into the plastic bracket with a 5-mm drill bit.
– Drill or cut the hole to 16 mm.
– Unscrew securing bolt -arrow- for condenser pipes.
452
Rep. gr.21 - Turbocharging/supercharging
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Unscrew bolts -1- for charge air cooler mountings.
Note
The securing bolts of the condenser are difficult to access. With
the aid of a second mechanic, lift the charge air cooler out of the
radiator mountings. The charge air cooler can now be moved
»back and forth« to allow access to the securing bolts.
– Unbolt condenser from charge air cooler -arrows-.
– Attach condenser to lock carrier using cable ties.
– Take out charge air cooler from underneath.
Installing:
Installation is carried out in the reverse order. When installing,
note the following:
♦ Hose connections and hoses for charge air system must be
free of oil and grease before assembly. The seal and sealing
surface must be oiled lightly only for plug-in connectors
⇒ page 431 .
2.7
Removing and installing charge air cool‐
er (Passat, CC, Scirocco)
Removing:
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove bumper cover ⇒ Bumpers; Rep. gr. 63 ; Removing
and installing front bumper cover .
– Drain coolant ⇒ page 241 .
– Remove right air hose -arrows-.
– Remove radiator cowl ⇒ page 273 .
– Removing radiator ⇒ page 275 .
– Remove air deflector elements on lock carrier ⇒ Body - front;
Rep. gr. 50 ; Assembly overview - air deflector elements on
lock carrier .
2. Charge air system
453
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
