CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Move electrical wiring harness clear -arrow-.
– Remove bolt -1- and take off tensioning device for poly V-belt
from bracket for ancillaries.
Installing
•
Specified torque ⇒ page 37 .
Install in reverse order of removal, observing the following.
– Insert tensioner -1- for poly V-belt in ancillary bracket -3- and
tighten bolt -5-.
•
Note installation position of support element -2-: fit lug of sup‐
port element in hole on bracket for ancillaries.
•
Note position of centring sleeve -4-.
– Adjust assembly mountings ⇒ page 32 .
1.6
Removing and installing bracket for an‐
cillaries
Removing
Proceed as follows:
– Drain coolant ⇒ page 241 .
– Remove poly V-belt ⇒ page 39 .
– If fitted, remove charge air duct to sound generator
⇒ page 455 .
– Remove alternator ⇒ Rep. gr. 27 .
– Remove electrical connector -1- for control valve for compres‐
sor of air-conditioning system - N280- .
WARNING
Danger of injury due to coolant.
♦ Do not open the air conditioner refrigerant circuit.
– Unscrew bolts -arrows- for air conditioning compressor.
Caution
Danger of damage to coolant lines and hoses.
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.
– Fasten air-conditioning compressor together with connected
coolant hoses to the longitudinal member above.
50
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Remove bolt -arrow- for dipstick guide tube.
– Unscrew bolts -1 … 5- and detach bracket for ancillary units
from coolant pump housing.
Installing
Note
♦ If a further tightening angle is specified for certain bolts, these
must be renewed.
♦ Renew O-rings and gaskets.
– Moisten O-rings -4- with coolant.
– Insert connecting piece -2- into coolant pump housing -3-.
– Push ancillary bracket -1- onto connecting piece -2-.
– Fit ancillary bracket (start bolt -4- first).
– Tighten bolts in sequence -1 … 5- in 3 stages as follows:
1.
2.
3.
Tighten bolts by hand.
Tighten bolts to 20 Nm.
1
Turn bolts 90° ( / turn) further.
4
The remaining installation steps are carried out in the reverse se‐
quence. Note the following:
♦ Specified torques ⇒ page 37 .
♦ Install A/C compressor ⇒ Rep. gr. 87 .
♦ Install alternator ⇒ Rep. gr. 27 .
1.7
Removing and installing vibration damp‐
er
Special tools and workshop equipment required
1. Cylinder block (pulley end)
51
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
