CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Identification on cylinder block is allocated to upper bearing shell
(bearing shell for cylinder block).
– Make a note of the letters and determine the colour marking
for installation with regard to the table.
Crankshaft:
Identification on crankshaft is allocated to lower bearing shell
(bearing shell for bearing cap).
– Make a note of the letters and determine the colour marking
for installation with regard to the table.
S
=
=
=
=
=
black
red
yellow
blue
R
G
B
W
white
3.2
Pulling needle bearing out of and driving
into crankshaft
Only vehicles with a dual clutch gearbox
Special tools and workshop equipment required
♦ Counter support, e.g. KUKKO 22-1 - VAS 251 621-
3. Crankshaft
75
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Internal puller - VAS 251 635-
♦ Drift - VW 207 C-
Condition:
•
•
The front edges of the inner puller must be free of chips.
Gearbox has been removed.
Pulling out needle roller bearing
– Pull out needle bearing -1- with internal puller - VAS 251 635-
-A- and counter support, e.g. KUKKO 22-1 - VAS 251 621-
-B- from crankshaft -2-.
– The internal puller must be positioned behind the needle-and-
cage assembly -arrow-.
76
Rep. gr.13 - Crankshaft group
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Installing
– Clean bearing seat in crankshaft and apply as thin coating of
grease.
– Drive needle bearing into crankshaft to installation depth using
drift - VW 207 C- .
Installation depth: dimension -a- = 2.0 mm
Note
If the needle bearing is inadvertently driven in too far, it must be
renewed because it will be damaged when it is pulled out again.
3.3
Crankshaft dimensions
(Dimensions in mm)
Honing dimension
Main journal ∅
58.00
Conrod journal ∅
47.80
1)
Basic dimension
1)
No provision has yet been made to recondition worn crank‐
shafts.
3.4
Measuring axial clearance of crankshaft
Special tools and workshop equipment required
3. Crankshaft
77
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
