CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Installing
– Clean bearing seat in crankshaft and apply as thin coating of
grease.
– Drive needle bearing into crankshaft to installation depth using
drift - VW 207 C- .
Installation depth: dimension -a- = 2.0 mm
Note
If the needle bearing is inadvertently driven in too far, it must be
renewed because it will be damaged when it is pulled out again.
3.3
Crankshaft dimensions
(Dimensions in mm)
Honing dimension
Main journal ∅
58.00
Conrod journal ∅
47.80
1)
Basic dimension
1)
No provision has yet been made to recondition worn crank‐
shafts.
3.4
Measuring axial clearance of crankshaft
Special tools and workshop equipment required
3. Crankshaft
77
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
♦ Universal dial gauge holder - VW 387-
♦ Dial gauge - VAS 6079-
Procedure
– Screw dial gauge - VAS 6079- with universal dial gauge holder
- VW 387- onto cylinder block and set against crankshaft
cheek with 2 mm projection.
– Push crankshaft against dial gauge by hand and set dial gauge
to “0”.
– Press crankshaft away from dial gauge and read value.
Axial clearance:
•
•
New: 0.07 to 0.23 mm
Wear limit: 0.30 mm.
3.5
Measuring radial clearance of crank‐
shaft
Special tools and workshop equipment required
♦ Plastigage
Procedure
Note
♦ Do not interchange used bearings.
♦ Bearing shells worn down to nickel layer must be renewed.
– Remove main bearing caps and clean bearing caps and jour‐
nals.
– Place Plastigage onto bearing journal or into bearing shells
according to width of bearing.
•
The Plastigage must rest in the middle of the bearing shell.
78
Rep. gr.13 - Crankshaft group
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
