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Table of Contents > Turbocharging/supercharging > Exhaust turbocharger > Fitting hose connections with plug-in connectors

VW Passat B6 Service Manual ➜ Fitting hose connections with plug-in connectors

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
1.1.6  
Installation location of turbocharger air  
recirculation valve - N249-  
– Note installation position -arrows-.  
1.2  
Fitting hose connections with plug-in  
connectors  
Caution  
The seal for the push-on coupling can be damaged if the re‐  
taining clip is in the locked position during installation. This  
would result in leaking. Observe installation instructions.  
Removing:  
– Release plug-in connector by pulling out retaining clip  
-arrow-. Separate hose/pipe without tools.  
Installing  
– If renewed, place seal in groove of charge air hose. Make sure  
that the seal is correctly seated in the groove all around the  
complete circumference and that it is not twisted.  
– Lubricate sealing surface and seal with oil.  
– Bring retaining clip to release position -1-.  
– Push charge air hose into coupling to stop.  
– Bring securing clip to locking position -2- and then push charge  
air hose again.  
– Check if plug-in connector seats correctly and is properly en‐  
gaged by pulling hose.  
1. Exhaust turbocharger  
431  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
1.3  
Removing and installing turbocharger  
Special tools and workshop  
equipment required  
♦ Hose clamp pliers - VAS 6340-  
♦ Spring-type clip pliers - VAS 6499-  
♦ Bit XZN 10 - T10154-  
♦ Bits - T10099-  
♦ Engine plug set - VAS 6122-  
♦ Torque wrench - V.A.G 1331-  
Removing:  
– Remove air filter housing ⇒ page 467 .  
Golf, Eos, Scirocco:  
– Remove plenum chamber bulkhead ⇒ General body repairs,  
exterior; Rep. gr. 50 ; Plenum chamber bulkhead; Assembly  
overview - bulkhead .  
All:  
– Remove noise insulation ⇒ General body repairs, exterior;  
Rep. gr. 50 ; Noise insulation .  
432  
Rep. gr.21 - Turbocharging/supercharging  

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