CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
2
Cylinder block, gearbox end
Removing and installing dual-mass flywheel ⇒ page 62 .
Removing and installing drive plate ⇒ page 63
Removing and installing sealing flange on gearbox side
⇒ page 65 .
2.1
Assembly overview - sealing flange on gearbox side and dual-mass fly‐
wheel/drive plate
1 - Cylinder block
❑ Removing and installing
crankshaft
⇒ page 72 .
❑ Dismantling and assem‐
bling pistons and con‐
rods ⇒ page 80
2 - Dowel pin
❑ Not installed
3 - Sealing flange on gearbox
side
❑ With seal
❑ Renew only as com‐
plete unit
❑ Removing and installing
⇒ page 65
4 - Bolt
❑ Tightening sequence
⇒ page 62
5 - Intermediate plate
❑ Must seat on dowel
sleeves.
❑ Do not damage or bend
when assembling.
❑ Is fitted onto sealing
flange ⇒ page 62
6 - Bolt
❑ For dual-mass flywheel/
drive plate
1
❑
60 Nm + 90° ( / turn)
4
further
❑ Renew
7 - Dual mass flywheel/drive plate
❑ Removing and installing dual-mass flywheel ⇒ page 62
❑ Removing and installing drive plate ⇒ page 63
❑ Drive plate installation position: »collar« points towards engine
❑ Can only be installed in one position, holes are offset.
8 - Dowel pin
❑ Not installed
2. Cylinder block, gearbox end
61
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
Sealing flange at gearbox end - tightening sequence
– Tighten bolts -1 to 8- in the sequence shown:
♦ 1. Screw in and tighten bolts by hand.
♦ 2. Tighten bolts to 9 Nm.
Installing intermediate plate
– Hook intermediate plate onto sealing flange and slide onto
dowel sleeves -arrows-.
2.2
Removing and installing dual-mass fly‐
wheel
Special tools and workshop equipment required
♦ Counter-hold tool - 3067-
Removing
– Remove gearbox ⇒ Power transmission; Rep. gr. 37 ; Re‐
moving and installing gearbox .
Caution
In order to avoid destruction of the dual-mass flywheel, you are
not allowed to undo the bolts -B- with a pneumatic/impact
screwdriver. It is only permissible to remove the bolts by hand.
62
Rep. gr.13 - Crankshaft group
2024 VW Passat Owner's Manual
VW Passat B7 Service & Repair Manual
VW Passat B6 Service & Repair Manual
