CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
2.4
Assembly overview - exhaust system (Golf 2009►, engine codes CCZA,
CCZB)
1 - 40 Nm
❑ Renew
❑ Coat studs of exhaust
manifold with high-tem‐
perature paste.
❑ High-temperature paste
- G 052 112 A3-
2 - Lambda probe - G39-
❑ Bank 1, probe 1
❑ 55 Nm
❑ The thread on new
Lambda probes is coat‐
ed with high-tempera‐
ture paste.
❑ When re-using the old
Lambda probe, coat on‐
ly the thread with high-
temperature paste; the
paste must not get into
the slots of the probe
body.
❑ High-temperature paste
- G 052 112 A3-
3 - Front exhaust pipe with cat‐
alytic converters
Caution
Risk of damage to flexi‐
ble joint.
D♦o not allow the flexible
joint to kink by more than
10°.
I♦nstall flexible joint so that
it is not under tension.
D♦o not damage wire
mesh on decoupling ele‐
ment.
❑ Protect catalytic converter from damage by knocks and impact
❑ Removing and installing ⇒ page 542
❑ Aligning exhaust system free of tension ⇒ page 540 .
4 - Lambda probe after catalytic converter - G130-
❑ Bank 1, probe 2
❑ 55 Nm
❑ The thread on new Lambda probes is coated with high-temperature paste.
❑ When re-using the old Lambda probe, coat only the thread with high-temperature paste; the paste must
not get into the slots of the probe body.
❑ High-temperature paste - G 052 112 A3-
5 - Retainer
❑ Renew if damaged
536
Rep. gr.26 - Exhaust system
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
6 - Centre silencer
❑ Combined in one unit with rear silencer as original equipment. Can be renewed individually for repair
purposes.
❑ Separate exhaust system ⇒ page 539
7 - Rear clamp
❑ For separate replacement of centre and rear silencers
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 541
8 - Rear silencer
❑ In initial equipment, component with centre silencer. Can be renewed individually for repair purposes.
❑ Separate exhaust system ⇒ page 539
9 - Mounting
❑ Renew if damaged
10 - Securing bolts
❑ 25 Nm
11 - Nut
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 541
12 - 25 Nm
13 - Front clamp
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 541
14 - Nut
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 541
15 - Securing bolts
❑ 25 Nm
16 - Mounting
❑ Renew if damaged
17 - Seal
❑ Renew
2. Exhaust system (Golf, Eos, Scirocco)
537
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
2.5
Assembly overview - exhaust system (Golf 2009 ►, engine codes CCTA,
CDAA)
1 - 40 Nm
❑ Renew
❑ Coat studs of exhaust
manifold with high-tem‐
perature paste.
❑ High-temperature paste
- G 052 112 A3-
2 - Front exhaust pipe with cat‐
alytic converters
Caution
Risk of damage to flexi‐
ble joint.
D♦o not allow the flexible
joint to kink by more than
10°.
I♦nstall flexible joint so that
it is not under tension.
D♦o not damage wire
mesh on decoupling ele‐
ment.
❑ Protect catalytic con‐
verter from damage by
knocks and impact
❑ Removing and installing
⇒ page 542
❑ Aligning exhaust sys‐
tem free of tension
⇒ page 540 .
3 - Lambda probe after catalyt‐
ic converter - G130-
❑ Bank 1, probe 2
❑ 55 Nm
❑ The thread on new Lambda probes is coated with high-temperature paste.
❑ When re-using the old Lambda probe, coat only the thread with high-temperature paste; the paste must
not get into the slots of the probe body.
❑ High-temperature paste - G 052 112 A3-
4 - Retainer
❑ Renew if damaged
5 - Nut
❑ Tighten bolted connections evenly. Specified torque and installation position ⇒ page 541
6 - Rear silencer
❑ In initial equipment, component with centre silencer. Can be renewed individually for repair purposes.
❑ Separate exhaust system ⇒ page 539
7 - Mounting
❑ Renew if damaged
538
Rep. gr.26 - Exhaust system
2024 VW Passat Owner's Manual
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