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Table of Contents > Turbocharging/supercharging > Charge air system > Assembly overview - charge air cooler (Golf, Scirocco)

VW Passat B6 Service Manual ➜ Assembly overview - charge air cooler (Golf, Scirocco)

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
1 - 5 Nm  
2 - Mountings  
❑ For charge air cooler.  
3 - Charge air cooler  
❑ Removing and installing  
(Passat, CC, Eos)  
⇒ page 453 .  
❑ Removing and installing  
(Tiguan) ⇒ page 454  
4 - Charge air pipe  
5 - 10 Nm  
6 - From turbocharger  
7 - Charge air hose  
❑ Note installation instruc‐  
tions ⇒ page 431  
8 - To throttle valve module -  
J338- .  
9 - Charge air hose  
10 - 10 Nm  
11 - 5 Nm  
12 - Charge air pressure send‐  
er - G31-  
13 - Charge air pipe  
14 - Charge air hose  
❑ Note installation instruc‐  
tions ⇒ page 431  
2.2  
Assembly overview - charge air cooler  
(Golf, Scirocco)  
Caution  
The screw-type clips on the charge air pipes must be tightened  
to 5.5 Nm. If the torque is too low or too high, the charge air  
hose may slip off the charge air pipe during vehicle operation.  
Note  
The sound generator is not fitted on all vehicles.  
446  
Rep. gr.21 - Turbocharging/supercharging  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
1 - 5 Nm  
2 - Mountings  
❑ For charge air cooler.  
3 - Charge air cooler  
❑ Removing and installing  
⇒ page 453  
4 - Charge air pipe  
5 - 10 Nm  
6 - Charge air hose  
❑ Fitting hose connec‐  
tions with plug-in con‐  
nectors ⇒ page 431  
7 - Charge air pipe  
❑ To sound generator  
❑ Removing and installing  
⇒ page 455  
8 - Charge air hose  
❑ Removing and installing  
⇒ page 455  
❑ Fitting hose connec‐  
tions with plug-in con‐  
nectors ⇒ page 431  
9 - Hose clamp  
10 - Charge air hose  
❑ To throttle valve module  
- J338- .  
11 - Charge air hose  
12 - Charge air pipe  
❑ Assembly overview  
⇒ page 448  
13 - Charge air hose  
❑ Assembly overview ⇒ page 448  
14 - 8 Nm  
15 - Sound generator  
❑ Assembly overview ⇒ page 448  
16 - Charge air pipe  
17 - Charge air hose  
❑ Fitting hose connections with plug-in connectors ⇒ page 431  
18 - Charge air pressure sender - G31-  
19 - 5 Nm  
2. Charge air system  
447  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
2.3  
Assembly overview - sound generator  
(Golf, Scirocco)  
Note  
The sound generator is not fitted on all vehicles. As of 04/2009,  
the sound generator will be gradually replaced by the actuator for  
structure-borne sound - R214- .  
1 - Cover  
2 - 8 Nm  
3 - Plenum chamber bulkhead  
4 - Trim  
❑ For feed-through in ple‐  
num chamber bulkhead  
5 - Charge air pipe  
6 - Clip  
7 - Charge air hose  
8 - 8 Nm  
9 - Spacer sleeve  
10 - Rubber mounting  
11 - Sound generator  
❑ Before removing, re‐  
12 - Bracket  
❑ For sound generator  
13 - 8 Nm  
2.4  
Actuator for structure-borne sound -  
R214- and control unit for structure-  
borne sound - J869-  
Note  
Actuator for structure-borne sound - R214- and control unit for  
structure-borne sound - J869- are not fitted in all vehicles!  
448  
Rep. gr.21 - Turbocharging/supercharging  
 

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