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Table of Contents > Exhaust system > Exhaust system (Passat, CC) > Aligning exhaust system free of stress

VW Passat B6 Service Manual ➜ Aligning exhaust system free of stress

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
– Align exhaust system so that the distance -a- on left and right  
is even.  
Specified torque:  
Clamp with 2 individual clips: 25 Nm  
Clamp with continuous clip: 35 Nm  
1.5  
Aligning exhaust system free of stress  
The exhaust system must be aligned when cold.  
– Loosen bolts -3 and 4- on front clamp -1-.  
– Align front clamp -1- to marking -A- on front exhaust pipe -2-  
(-arrow- points forwards).  
Dimension -a- = ⇒ page 525  
Do not allow the bolts must be on the right and the ends to  
protrude beyond the lower edge of the clamp.  
– Tighten front clamp bolts -3- hand-tight.  
– Push exhaust system forward until preload on rubber mount‐  
ing for rear silencer is dimension -a- 15…17 mm.  
– In this position, tighten bolts -3 and 4- of front clamp evenly.  
Specified torque ⇒ page 525 .  
524  
Rep. gr.26 - Exhaust system  
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...  
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018  
1.6  
Installation position and specified torque  
of clamp  
Note  
Gradual introduction of clamp with continuous clip.  
Specified torque and installation dimensions of clamp  
Clamp -A- with 2 individual clips.  
Specified torque: 25 Nm  
Installation dimensions -a- 5 mm (only for front clamp)  
Clamp -B- with continuous clip.  
Specified torque: 35 Nm  
Installation dimensions -a- 8.5 mm (only for front clamp)  
Installation dimension -a- for vehicles with marking on front ex‐  
haust pipe  
1 - Clamping sleeve  
2 - Front exhaust pipe  
a - Installation dimension  
A - Marking  
Installation position of front clamp  
– Install clamp so that end of bolt -arrow- does not extend be‐  
yond lower edge of clamp.  
Threaded connection faces right  
1. Exhaust system (Passat, CC)  
525  

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