CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
– Align exhaust system so that the distance -a- on left and right
is even.
Specified torque:
Clamp with 2 individual clips: 25 Nm
Clamp with continuous clip: 35 Nm
1.5
Aligning exhaust system free of stress
•
The exhaust system must be aligned when cold.
– Loosen bolts -3 and 4- on front clamp -1-.
– Align front clamp -1- to marking -A- on front exhaust pipe -2-
(-arrow- points forwards).
•
•
Dimension -a- = ⇒ page 525
Do not allow the bolts must be on the right and the ends to
protrude beyond the lower edge of the clamp.
– Tighten front clamp bolts -3- hand-tight.
– Push exhaust system forward until preload on rubber mount‐
ing for rear silencer is dimension -a- 15…17 mm.
– In this position, tighten bolts -3 and 4- of front clamp evenly.
Specified torque ⇒ page 525 .
524
Rep. gr.26 - Exhaust system
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 08.2018
1.6
Installation position and specified torque
of clamp
Note
Gradual introduction of clamp with continuous clip.
Specified torque and installation dimensions of clamp
Clamp -A- with 2 individual clips.
Specified torque: 25 Nm
Installation dimensions -a- 5 mm (only for front clamp)
Clamp -B- with continuous clip.
Specified torque: 35 Nm
Installation dimensions -a- 8.5 mm (only for front clamp)
Installation dimension -a- for vehicles with marking on front ex‐
haust pipe
1 - Clamping sleeve
2 - Front exhaust pipe
a - Installation dimension
A - Marking
Installation position of front clamp
– Install clamp so that end of bolt -arrow- does not extend be‐
yond lower edge of clamp.
•
Threaded connection faces right
1. Exhaust system (Passat, CC)
525